Ford Mustang (1999-2004) Service Manual: Installation

1. NOTE: LH shown; RH similar.

Install the camshafts.

  • Lubricate the camshafts with clean engine oil.

Camshaft

2. Install the camshaft bearing cap assemblies and tighten the bolts in the sequence shown.

Camshaft

3. Install the bolts.

Camshaft

4. CAUTION: Timing marks must be at 12 o'clock and indexed at 6 o'clock.

Install the camshaft sprockets and the chain as an assembly.

Camshaft

5. Remove the lockpin from the chain tensioner.

Camshaft

6. Install the special tool.

Camshaft

7. Install the camshaft spacer, washer and bolt and hand-tighten the bolt.

Camshaft

8. Install the camshaft sprocket, washer and bolt, and hand-tighten the bolt.

Camshaft

9. Tighten the bolts in two stages:

  • Stage 1: Tighten to 40 Nm (30 lb-ft).
  • Tighten an additional 90 degrees.

Camshaft

10. Remove the special tool.

11. Install the left timing chain for the left side or both timing chains for the right side. For additional information, refer to Timing Drive Components in this section.

12. Install the roller followers. For additional information, refer to Roller Followers in this section.

    Removal
    1. Remove the roller followers. For additional information, refer to Roller Followers in this section. 2. Remove the LH timing chain for the LH side and both timing chains for the RH side. For addi ...

    Exhaust Manifold RH
    Removal and Installation 1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Raise the vehicle. For additional information, refer to Section. 3. Remove the dual ...

    Other materials:

    Spark Plug - Inspection
    1. Inspect the spark plug for a bridged gap. Check for deposit build-up closing the gap between the electrodes. Deposits are caused by oil or carbon fouling. Clean the spark plug. 2. Check for oil fouling. Check for wet, black deposits on th ...

    Installation
    1. Inspect the rear axle pinion flange seal journal for rust, nicks, and scratches prior to installing the flange. Polish the seal journal with fine crocus cloth, if necessary. 2. Lubricate the rear axle pinion flange splines. Use SAE 75W-140 High Performa ...

    Installation
    NOTE: Do not use a fiber disc to clean the surfaces. Fibers from the disc can get into the oil pan and oil and clog the oil bypass valve. 1. Clean and inspect the cylinder head for flatness. 2. Install a new head gasket on the cylinder block with the sma ...