Ford Mustang (1999-2004) Service Manual: Condenser Core
Material
Item | Specification |
PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) | WSH-M1C231- B |
Removal and Installation
NOTE: If an A/C condenser core leak is suspected, the A/C condenser core must be leak tested before it is removed from the vehicle. For additional information, refer to Section.
NOTE: Installation of a new suction accumulator is not required when repairing the air conditioning system except when there is physical evidence of contamination from a failed A/C compressor or damage to the suction accumulator.
All vehicles
1. Recover the refrigerant. For additional information, refer to Section.
2. Remove the pin-type retainers and remove the upper radiator sight shield.
3. Remove the air cleaner and air cleaner outlet tube. For additional information, refer to Section.
4.6L (2V), 4.6L (4V) vehicles
4. Remove the bolts and position the coolant bottle aside.
4.6L (4V) vehicles
5. Remove the bolts and position the coolant bottle aside.
3.8L vehicles
6. Remove the bolts.
7. Remove the bracket and the coolant bottle.
All vehicles
8. Remove the nuts and disconnect the lines.
- Discard the O-ring seals.
Vehicles with 4WABS
9. Remove the hydraulic control unit upper bracket bolts.
10. Raise the vehicle.
11. Remove the hydraulic control unit lower bracket bolt and position the hydraulic control unit aside.
12. Lower the vehicle.
All vehicles
13. Remove the bolts and the radiator brackets.
14. Position the radiator rearward.
15. Remove the pin-type retainers.
16. Position the wiring harness rearward.
17. Remove the condenser bolts.
18. Remove the condenser core.
19. To install, reverse the removal procedure.
- Install new O-ring seals lubricated in clean PAG oil.
- Lubricate the refrigerant system with the correct amount of clean PAG oil. For additional information, refer to Section.
20. Evacuate, leak test and charge the refrigerant system. For additional information, refer to Section.
Air Conditioning (A/C) Pressure Relief Valve - 4.6L
Material Item Specification PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B Removal and Installation NOTE: Installation of a ...Compressor Manifold and Tube Assembly - 3.8L
Material Item Specification PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B Removal and Installation NOTE: Installation of a ...Other materials:
Battery (Diagnosis and Testing)
Special Tool(s)
Micro 490 Digital Battery
Analyzer
162-00004
Inspection and Verification
1. Verify the customer concern by operating the system.
2. Visually inspect for obvious signs of mechanical or electrical
damage.
Visual Inspecti ...
Brake Booster - Vacuum (Description and Operation)
Power Brake Booster
The vacuum type power brake booster (2005):
is a dual diaphragm, vacuum assisted power brake booster
reduces brake pedal force and travel distance.
is located on the LH side of the bulkhead in the engine compartment,
be ...
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. NOTE: Synchronizer components are not interchangeable. During
disassembly, mark each
individual synchronizer for assembly. Synchronizer hubs and sleeves are a
selected a ...