Ford Mustang (1999-2004) Service Manual: Assembly
1. Using the special tool, install the front pump seal assembly.
2. Install the clutch piston seals.
1. Install the intermediate clutch piston outer seal.
2. Install the intermediate clutch piston inner seal.
3. NOTE: Coat the intermediate clutch piston outer seal, inner seal and pump body with petroleum jelly.
Install the intermediate clutch piston into the special tool.
4. Using the special tool, install the intermediate clutch piston.
1. Position the intermediate clutch piston and the special tool onto the pump body.
2. Push the intermediate clutch piston to the bottom of the pump body bore, exerting even pressure and remove the special tool.
5. CAUTION: The piston bleed hole must be located at 12 o'clock position (towards the top of the transmission). Shift problems may occur if installed incorrectly.
NOTE: The piston bleed hole is the only round hole in the pump body.
Locate the piston bleed hole.
6. Install by snapping the spring retainer assembly on pump body.
7. NOTE: The flats on the inner fluid pump gear have steps that must face the pump body or damage will result.
Install the inner and outer fluid pump gerotor gears.
8. NOTE: The reverse clutch cylinder seal rings are larger than the forward clutch cylinder seals.
Install the seal rings.
9. Install a new front pump seal.
10. Assemble the front pump.
1. Position the pump support to the pump body assembly.
2. Install the bolts.
Disassembly
1. Remove the No. 1 selective pump support thrust washer. 2. Remove the front pump support. 1. Remove the bolts. 2. Remove the front pump support. 3. Remove the seal rings. 4. Remove the in ...Intermediate One-Way Clutch
Intermediate Clutch Cylinder Disassembled View Disassembly 1. NOTE: One tab that locks the reverse clutch drum into the reverse sun shell may be removed. This is done for balancing purpos ...Other materials:
Spark Plug Wire
Special Tool(s)
Remover, Spark Plug Wire
303-106 (T74P-6666A)
Material
Item
Specification
Silicone Brake Caliper Grease
and Dielectric Compound
D7AZ-19A331-A or equivalent
ESE-M1C171-
A
Removal and Installation
CAUTION: ...
Key Programming - Enable/Disable Spare Key
Programming
Special Tool(s)
Worldwide Diagnostic System
(WDS)
418-F224,
New Generation STAR (NGS)
Tester
418-F052, or equivalent
diagnostic tool
NOTE: The spare key programming switch is a diagnostic tool programmable
switch that provides the
ca ...
Accessory Drive Belt - 4.6L (2V) and (4V)
Removal and Installation
Mach I
1. Remove the air intake scoop. For additional information, refer to Section.
Cobra
2. Remove the supercharger drive belt cover.
3. Rotate the supercharger belt tensioner clockwise and remove the
supercharger belt.
4. Remov ...