Ford Mustang (1999-2004) Service Manual: Body System - General Information

General Specifications

General Specifications

Body

Body and Sheet Metal

The body:

  • Is a unibody open cowl structure.
  • Is constructed of a lightweight, all-steel material with removable bolted hood (16612), front fenders (16005), doors, and luggage compartment lid.

Insulation

Insulation is comprised of urethane, PVC, and recycled felt. Insulation is installed:

  • Under the roof panel (50202).
  • Above and below the instrument panel (04304).
  • On the cowl sides.
  • Over the front and rear floor areas.
  • On a Coupe, in the B and C-pillar sections.
  • Under the hood.
Body
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Body Sealer Types And Applications
Liquid Butyl Sealer HB Fuller E709-19554-B or equivalent meeting Ford Specification ESB-M4G162-A: Does not run. Is fast drying. Remains semi-elastic. Can be used for seam sealing o ...

Other materials:

Tire Pressure Monitoring System (TPMS)
WARNING: The tire pressure monitoring system is NOT a substitute for manually checking tire pressure. The tire pressure should be checked periodically (at least monthly) using a tire gauge. See Inflating Your Tires in this chapter. Failure to properly maintai ...

Cooling System Draining, Filling and Bleeding
Material Item Specification Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1 Draining WARNING: Never remove the pressure relief cap while the engine is operating or when the cooling syst ...

Mass Air Flow (MAF) Sensor - Mach I
Removal CAUTION: The mass air flow (MAF) sensor hot wire sensing element and housing are calibrated as a unit and must be repaired as a complete assembly. Do not damage the sensing element (internal to housing) or possible failure to the mass air f ...