Ford Mustang (1999-2004) Service Manual: Brake Booster - Vacuum (Removal and Installation)

Removal

1. Disconnect the battery ground cable (14301).

2. Remove the air cleaner housing.

3. Remove the brake master cylinder nuts.

Brake Booster - Vacuum

4. Position the brake master cylinder (2140) aside.

Brake Booster - Vacuum

5. With the engine off, depress the brake pedal (2455) several times to discharge the accumulator.

Disconnect the booster vacuum hose.

Brake Booster - Vacuum

6. Remove the stoplight switch self-locking pin.

Brake Booster - Vacuum

7. Remove the stoplight switch (13480) and the brake booster push rod from the brake pedal pin.

Brake Booster - Vacuum

8. Remove the power brake booster nuts.

Brake Booster - Vacuum

9. Remove the power brake booster (2005).

Brake Booster - Vacuum

Installation

1. Follow the removal procedure in reverse order.

Brake Booster - Vacuum

 

Brake Booster - Vacuum

    Hydro-Boost Bleeding
    1. NOTE: The Hydro-Boost power brake booster (2B560) is generally self-bleeding, and the following procedure will normally bleed the air from the power brake booster. Normal operation of the vehicle ...

    Brake Booster - Hydro-Boost (Removal and Installation)
    Special Tool(s) Installer Set, Teflon Seal 211-D027 (D90P-3517-A) or equivalent Removal WARNING: The power brake booster should not be carried by the accumulator, nor should it e ...

    Other materials:

    Electronic Engine Controls (Description and Operation)
    The electronic engine controls consist of the following: powertrain control module (PCM) throttle position (TP) sensor idle air control (IAC) valve engine coolant temperature (ECT) sensor cylinder head temperature sensor camshaft position ...

    Battery (Diagnosis and Testing)
    Special Tool(s) Micro 490 Digital Battery Analyzer 162-00004 Inspection and Verification 1. Verify the customer concern by operating the system. 2. Visually inspect for obvious signs of mechanical or electrical damage. Visual Inspecti ...

    Manifold Gauge Set Connection
    Special Tool(s) R-134a Manifold Gauge Set 176-R032A or equivalent 1. Turn both valves on the R-134a Manifold Gauge Set clockwise to close the low- and highpressure hoses to the center manifold and center hose. 2. Remove the A/C charging valv ...