Ford Mustang (1999-2004) Service Manual: Brake System (Diagnosis and Testing)
Refer to Wiring Diagrams Cell 60, Instrument Cluster for schematic and connector information.
Refer to Wiring Diagrams Cell 97, Daytime Running Lamps for schematic and connector information.
Special Tool(s)
 |
73 Digital Multimeter 105-R0051 or Equivalent |
 |
ABS Brake and Pressure Test Kit 107-02350 or Equivalent |
 |
Tire and Wheel Runout Gauge Set 134-00199 or Equivalent |
- Inspection and Verification
- Vibration When Brakes are Applied
- Symptom Chart
- Pinpoint Tests
- Component Tests
Brake System (Description and Operation)
Component Locations
+
The vehicle is equipped with a vacuum-assisted or a hydro-boost power braking
system.
The braking system is a front-to-rear split hydraulic system.
The front wheel b ...
Inspection and Verification
WARNING: Use of any other than the approved DOT 3 brake fluid will
cause permanent
damage to brake components and will render the brakes inoperative.
WARNING: Brake fluid contains polyglycol ethers ...
Other materials:
General Maintenance Information
NOTE: This is a generic maintenance schedule for all Ford, Lincoln and
Mercury vehicles. There may
be items listed that do not apply to all vehicles.
The Normal Schedule applies to operation of the vehicle under typical, everyday
driving conditions.
The ma ...
Installation
NOTE: Do not use a fiber disc to clean the surfaces. Fibers from
the disc can get into the oil pan and
oil and clog the oil bypass valve.
1. Clean and inspect the cylinder head for flatness.
2. Install a new head gasket on the cylinder block with the sm ...
Assembly
1. Install the locking lever cam and pin.
2. Install the lock actuator lever and pin.
3. Install the lock actuator lever return spring.
4. Install the ignition lock cylinder lockout lever.
5. NOTE: The lock lever with two teeth is installed on the left ...
