Ford Mustang (1999-2004) Service Manual: Crankshaft Main Bearing Journal - Clearance

Special Tool(s)

Plastigage 303-D031 (D81L-6002-B) or equivalent

NOTE: Crankshaft main bearing journals must be within specifications before checking journal clearance.

1. Remove the crankshaft main bearing caps and crankshaft main bearing.

2. Lay a piece of Plastigage across the face of each crankshaft main bearing surface.

Crankshaft Main Bearing Journal - Clearance

3. NOTE: Do not turn the crankshaft while carrying out this procedure.

Install and remove the crankshaft main bearing cap.

4. Verify the crankshaft journal clearance.

  • Refer to the appropriate section in Group 303 for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group 303 for the procedure.

Crankshaft Main Bearing Journal - Clearance

    Camshaft Runout
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent 1. NOTE: Camshaft journals must be within specifications before checking runout. Use ...

    Crankshaft End Play
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent 1. Measure the crankshaft end play. Use a Dial Indicator Gauge with Holding Fixture t ...

    Other materials:

    Installation
    CAUTION: The upper suspension arm and bushing nuts must be tightened with the suspension at curb height. Failure to do so can result in bushing failure, resulting in poor ride and handling. NOTE: If installing a new upper suspension arm and bushing, mark the ...

    Fuel Tank Filler Pipe
    Removal 1. Remove the fuel tank. For additional information, refer to Fuel Tank in this section. 2. Remove the bolts from the filler pipe housing. 3. Remove the bolts from the filler pipe rubber boot-to-floor pan. 4. Remove the hose attached to the upper p ...

    Refrigerant System Tests
    Special Tool(s) R-134a Manifold Gauge Set 176-R032A or equivalent 1. Connect the R-134a Manifold Gauge Set. For additional information, refer to Manifold Gauge Set Connection in this section. 2. Adjust the climate controls for maximum cooling ...