Ford Mustang (1999-2004) Service Manual: Cylinder Head (Disassembly and Assembly of Subassemblies)

Special Tool(s)

Compressor, Valve Spring 303-381(T91P-6565-A)
Compressor Spacer, Valve Spring 303-382 (T91P-6565-AH)
Installer, Valve Stem Oil Seal 303-383 (T91P-6571-A)

Material

Item Specification
Super Premium SAE 5W-20 Motor Oil 5W20-QSP or equivalent WSS-M2C153- H

Disassembly

1. Install the special tool.

Cylinder Head

2. Using the special tool, remove the roller followers.

Cylinder Head

3. Using the special tool, compress the valve spring.

Cylinder Head

4. Remove the valves.

1. Remove the valve spring retainer keys.

2. Remove the valve spring retainers.

3. Remove the valve spring.

4. Remove the valves.

Cylinder Head

5. Remove the hydraulic lash adjusters.

Cylinder Head

6. Remove the bolts and the camshaft bearing caps.

Cylinder Head

7. Remove the camshaft (6250).

Cylinder Head

8. Remove the valve stem seals.

Cylinder Head

Assembly

1. NOTE: Lubricate all moving parts with clean engine oil prior to assembly.

To install, reverse the removal procedure.

Cylinder Head

    Engine (Disassembly)
    Special Tool(s) Impact Slide Hammer 100-001 (T50T-100-A) Remover, Crankshaft Rear Oil Slinger 303-514 (T95P-6701-AH) Remover, Crankshaft Rear Oil Seal 303- ...

    Piston
    Material Item Specification Super Premium SAE 5W-20 Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H Disassembly 1. Press the piston pin out of the connecting rod and piston a ...

    Other materials:

    Switch - Key-In-Ignition Warning
    Removal 1. Remove the ignition switch lock cylinder. 1. Insert the ignition key and turn to the RUN position. 2. Insert a punch in the access hole of the steering column and press the release tab while pulling out the ignition switch lock cy ...

    Air Conditioning (A/C) System Flushing
    Special Tool(s) A/C Flush and Purge Machine 219-00022 (part of 219-00023) or equivalent A/C Flush and Purge Fitting Kit 219-00024 (part of 219-00023) or equivalent WARNING: Use extreme care and observe all safety and service ...

    Tire care
    Information About Uniform Tire Quality Grading Tire Quality Grades apply to new pneumatic passenger car tires. The Tire Quality Grades can be found where applicable on the tire sidewall between tread shoulder and maximum section width. For example: • Treadw ...