Ford Mustang (1999-2004) Service Manual: Engine - 3.8L
General Specifications
a - 20-200 seconds to leakdown 3.18 mm (0.125 in) with 225 Newtons (50 pounds) load and tappet filled with leak-down fluid.
Torque Specifications
a - Refer to the procedure in this section
b - Advance one-half turn after gasket contacts the sealing surface.
Engine (DESCRIPTION AND OPERATION)
The 3.8L engine has:
- a V-block with six cylinders and splayed crankpins.
- a distributorless ignition system.
- a multiport, sequential fuel injection (SFI) system.
- overhead valves.
- hydraulic valve tappets for automatic lash adjustment.
- connecting rod parting faces that are unique with an interference fit.
- an engine dynamic balance shaft.
- Engine Component View
- Upper Intake Manifold
- Lower Intake Manifold
- Valve Cover - LH
- Valve Cover RH
- Crankshaft Pulley
- Crankshaft Front Seal
- Engine Front Cover
- Rocker Arm
- Push Rod
- Valve Springs
- Valve Tappets
- Camshaft
- Engine Dynamic Balance Shaft
- Timing Chain
- Exhaust Manifold - LH
- Exhaust Manifold RH
- Cylinder Head LH
- Cylinder Head RH
- Oil Level Indicator and Tube
- Oil Pan
- Oil Pan Baffle
- Oil Pump Screen and Pickup Tube
- Flexplate
- Crankshaft Rear Seal
- Engine Support Insulators
- Engine (Removal)
- Engine (Disassembly)
- Cylinder Head
- Piston
- Engine (Assembly)
- Engine (Installation)
Exhaust Manifold - Inspection
Special Tool(s)
Straight Edge
303-D039 (D83L-4201-A) or
equivalent
1. Place a straight edge across the exhaust manifold flanges and check for
warping with a feeler
gauge.
Bearing ...
Engine Component View
Cylinder Heads and Valve Train Components
Engine Front Cover Components
Engine Components
Cylinder Block and Lower End Components
Engine (DIAGNOSIS AND TESTI ...
Other materials:
Vehicle identification number
The vehicle identification number
is located on the driver’s side
instrument panel.
Please note that in the graphic,
XXXX is representative of your
vehicle identification number.
The Vehicle Identification Number (VIN) contains the following
information:
...
Spark Plug
Removal
1. Remove the ignition coil on plug. For additional information, refer to
Ignition Coil-Coil On Plug
in this section.
2. NOTE: Use compressed air to remove any foreign material from the
spark plug well before
removing the spark plugs (12405).
...
Crankshaft Rear Oil Seal
Special Tool(s)
Installer, Crankshaft Rear Oil
Seal
303-518 (T95P-6701-DH)
Remover, Crankshaft Rear Oil
Seal
303-519 (T95P-6701-EH)
Installer, Crankshaft Rear Oil
Seal
303-516 (T95P-6701-BH)
Remover ...
