Ford Mustang (1999-2004) Service Manual: Evaporative Emission System Leak Test

Special Tool(s)

Evaporative Emission System Tester 310-F007 (134-00056) or equivalent
Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent scan tool

CAUTION: The evaporative emission system must not be pressurized to more than 3.48 kPa (14 inches H 2 O) or damage to the evaporative emission system may occur.

1. Connect the Evaporative Emission System Leak Tester to the evaporative emission test port.

2. Close the canister vent solenoid. For additional information, refer to Canister Vent Solenoid Closing Procedure in this section.

3. Pressurize the evaporative emission system to 3.48 kPa (14 inches H 2 O).

4. Monitor the system for two minutes. The system fails the leak test if the pressure falls below 2.0 kPa (8 inches H 2 O).

5. Repair any leaks as necessary.

6. Repeat the leak test until the system remains above 2.0 kPa (8 inches H 2 O) after the twominute test period.

    Canister Vent Solenoid Closing Procedure
    Special Tool(s) Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent scan tool CAUTION: The canister vent solenoid must not be ...

    Evaporative Emission Repair Verification Drive Cycle
    Special Tool(s) Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent scan tool Drive Cycle Recommendations NOTE: The followi ...

    Other materials:

    Assembly
    1. NOTE: Lubricate direct clutch piston inner seal and seal protector with petroleum jelly. Using the special tool, install the inner piston seal. Install the seal with sealing lip facing down. 2. Install the clutch piston outer seal so that when the pis ...

    Spring Lock Coupling
      The spring lock coupling is a refrigerant line coupling held together by a garter spring inside a circular cage. When the coupling is connected together, the flared end of the female fitting slips behind the garter spring inside the cage of th ...

    Inspection and Verification
    NOTE: A new instrument cluster must be reconfigured. NOTE: The instrument panel dimmer switch is a part of the headlamp switch. 1. Verify the customer concern. 2. Visually inspect for obvious signs of electrical damage. Visual Inspection Chart Electric ...