Ford Mustang (1999-2004) Service Manual: Exhaust Gas Recirculation (EGR) Valve

Removal and Installation

NOTE: The 4.6L, 2V is shown. The 3.8L is similar.

1. Disconnect the vacuum hose.

Exhaust Gas Recirculation (EGR) Valve

2. Disconnect the EGR tube from the EGR valve.

Exhaust Gas Recirculation (EGR) Valve

3. Remove the two bolts, the EGR valve and the gasket.

Exhaust Gas Recirculation (EGR) Valve

4. NOTE: Install a new gasket.

To install, reverse the removal procedure.

    EGR System Components
      The EGR system returns a portion of the exhaust gas to the intake manifold to reduce the combustion temperature. This results in lower nitrous oxide formation. The powertrain control modul ...

    Exhaust Gas Recirculation (EGR) Valve - Cobra
    Removal and Installation 1. Disconnect the accelerator cable and the speed control cable. 2. Remove the accelerator cable bracket bolts. 3. Release the clip and position the accelerator cable bra ...

    Other materials:

    Hydraulic System
      Fluid Pump   The transmission uses a gerotor-type design front pump support and gear. The pump provides the volume of fluid needed to charge the torque converter, main control assembly, cooling system and lube system. Pump pressure is regu ...

    Dual-Function Pressure Switch (4.6L)
    The dual-function pressure switch is used to interrupt A/C compressor operation in the event of high system discharge pressures. The dual-function pressure switch is mounted on a Schrader valve-type fitting on the high pressure side of the A/C manifold ...

    Drive Pinion
    Special Tool(s) Adapter for 205-S127 205-105 (T76P-4020-A3) Adapter for 205-S127 205-109 (T76P-4020-A9) Adapter for 205-S127 205-110 (T76P-4020-A10) Adapter for 205-S127 205-111 (T76P-4020-A11) Adapter for 20 ...