Ford Mustang (1999-2004) Service Manual: Front Bumper

Special Tool(s)

Heavy-Duty Riveter 501-D011 (D80L-23200-A)

Removal and Installation

All vehicles except Cobra

1. Remove the front bumper cover. For additional information, refer to Front Bumper Cover in this section.

Cobra

2. Remove the charge air cooler. For additional information, refer to Section.

All vehicles

3. Remove the two rivets and the front bumper isolator.

Cobra

4. NOTE: The charge air cooler bracket is removed for clarity.

Remove the four bolts and the two intercooler radiator brackets.

Front Bumper

All vehicles

5. Remove the bolts and the front bumper.

Front Bumper

6. To install, reverse the removal procedure.

    Rear Bumper Cover
    Removal and Installation 1. Remove the luggage compartment trim panel covers. 2. Remove the seven rear bumper cover nuts. 3. Remove the fuel drain hose. 4. Remove the four bumper cover screws (tw ...

    Rear Bumper
    Removal and Installation All vehicles 1. Remove the rear bumper cover. For additional information, refer to Rear Bumper Cover in this section. 2. Remove the rear bumper cover isolator. Vehicles with ...

    Other materials:

    Camshaft Roller Follower
    Special Tool(s) Compressor, Valve Spring (Intake) 303-452 (T93P-6565-AR) Compressor, Valve Spring (Exhaust) 303-567 (T97P-6565-AH) Removal 1. Remove the valve cover. For additional information, refer to Valve Cover LH or Valv ...

    Exhaust Manifold - Inspection
    Special Tool(s) Straight Edge 303-D039 (D83L-4201-A) or equivalent 1. Place a straight edge across the exhaust manifold flanges and check for warping with a feeler gauge. Bearing -Inspection 1. Inspect bearings for the following defects. P ...

    Air Conditioning (A/C) Compressor - 3.8L
    Material Item Specification PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B Removal and Installation CAUTION: If installing a new air conditioning compressor due to an internal failur ...