Ford Mustang (1999-2004) Service Manual: Input Shaft and Bearing

Special Tool(s)

Remover, Driver Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B)
Remover/Installer, Bearing Tube 308-024 (T75L-7025-B)

Disassembly and Assembly

1. Disassemble the input shaft.

1. Remove the third/fourth synchronizer blocking ring.

2. Remove the input shaft thrust washer.

3. Remove the input shaft thrust bearing.

4. Remove the input shaft pocket bearing.

  • Inspect all components for wear or damage. Install new components as necessary.

Input Shaft and Bearing

2. Using the special tool and a press, remove the input shaft front bearing assembly. Discard the bearing.

Input Shaft and Bearing

3. Inspect the input shaft and bearings for wear or damage. Install new components as necessary.

4. Using the special tools and a press, install the new input shaft front bearing.

Input Shaft and Bearing

5. Install the input shaft pocket bearing, the washer, input shaft bearing and the third/fourth synchronizer blocking ring.

  • Lubricate the bearing and bearing race with petroleum jelly.
    Transmission (Disassembly)
    Special Tool(s) Remover, Mainshaft Bearing 308-058 (T77J-7025-H) Screw, Bearing Removal tube 308-092 (T84T-7025-B) Holding Fixture, Transmission 307-003 (T57L- ...

    Output Shaft
    Special Tool(s) Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) ...

    Other materials:

    Installation
    All vehicles 1. Using the special tools, install the crankshaft rear oil seal. Lubricate the oil seal using clean engine oil. 2. Using the special tool, install the crankshaft oil slinger. Manual transmission vehicles 3. Install the flywheel. For additi ...

    Principles of Operation
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    Actuator - Speed Control Servo
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