Ford Mustang (1999-2004) Service Manual: Inspection and Verification
1. Verify the customer concern by operating the wiper/washer system.
2. Visually inspect for obvious signs of mechanical and electrical damage.
Visual Inspection Chart
Mechanical | Electrical |
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3. If the concern remains after the inspection, connect the diagnostic tool to the data link connector (DLC) located beneath the instrument panel and select the vehicle to be tested from the diagnostic tool menu. If diagnostic tool does not communicate with the vehicle:
- Check that the program card is correctly installed.
- Check the connections to the vehicle.
- Check the ignition switch position.
4. If diagnostic tool still does not communicate with the vehicle, refer to the diagnostic tool manual.
5. Carry out the DATA LINK DIAGNOSTIC TEST. If diagnostic tool responds with:
- CKT914, CKT915 or CKT70 = ALL ECUS NO RESP/NOT EQUIP, refer to Section.
- NO RESPONSE/NOT EQUIPPED for GEM, go to Pinpoint Test A.
- SYSTEM PASSED, retrieve and record the continuous diagnostic trouble codes (DTCs), erase the continuous DTCs and carry out self-test diagnostics for the GEM.
6. If the DTCs retrieved are related to the concern, go to GEM Diagnostic Trouble Code (DTC) Index to continue diagnostics.
7. If no DTCs related to the concern are retrieved, proceed to Symptom Chart to continue diagnostics.
GEM Diagnostic Trouble Code (DTC) Index
Symptom Chart
Condition | Possible Sources | Action |
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Principles of Operation
Multifunction Wipers The front wiper/washer feature controls the speed of the front windshield wipers and the amount of washer fluid sprayed on the front windshield when requested by the cus ...Pinpoint Tests
CAUTION: Before removing and installing the GEM or its connectors, disconnect the battery. Failure to follow this caution will result in the GEM storing many erroneous DTCs and it may exhibit errati ...Other materials:
Piston - Pin Connecting Rod, Floating Pin
Material
Item
Specification
SAE 5W-20 Premium Synthetic
Blend Engine Oil
XO-5W20-QSP
WSS-M2C153-
H
Disassembly
1. Remove the clips.
2. Remove the piston pin from the piston and connecting rod assembly.
3. Remove the connecting rod ...
Pinpoint Tests
CAUTION: Before removing and installing the GEM or its connectors,
disconnect the battery. Failure to follow this caution will
result in the GEM storing many erroneous DTCs and
may result in the GEM exhibiting erratic operation after installation.
CAUTI ...
Clutch (Description and Operation)
The primary function of the clutch is to couple and uncouple engine power
to the transmission upon
driver command.
The clutch is a single plate, dry friction clutch disc. The clutch
disc has a splined hub (with
integral torsional dampening springs ...