Ford Mustang (1999-2004) Service Manual: Installation

1. Position the fuel charging wiring in the vehicle and attach to the rear of the intake manifold.

Fuel Charging Wiring Harness

2. NOTE: Make sure the locking clips are fully engaged into the bracket.

Reposition the accelerator cable and the speed control cable (if equipped) and install the cables into the bracket.

Fuel Charging Wiring Harness

3. Connect the vacuum lines.

Fuel Charging Wiring Harness

4. Connect the main vacuum hose.

Fuel Charging Wiring Harness

5. Connect the two connectors.

Fuel Charging Wiring Harness

6. Install the battery supply wire, tighten the nut and close the cover.

7. Connect the fuel pressure sensor and the vacuum hose.

Fuel Charging Wiring Harness

8. Connect the EGR pressure transducer electrical connector.

Fuel Charging Wiring Harness

9. Connect the following connectors:

  • Ground wire
  • Exhaust vacuum regulator (EVR)

Fuel Charging Wiring Harness

10. Connect the following connectors:

  • LH fuel injectors
  • LH ignition coils

Fuel Charging Wiring Harness

11. Connect the following generator connectors:

  • Voltage regulator
  • Battery supply

12. Install the wiring harness retainers to the power steering reservoir bracket.

Fuel Charging Wiring Harness

13. Connect the following connectors:

  • LH radio ignition interference capacitor
  • CMP sensor

Fuel Charging Wiring Harness

14. Connect the coolant reservoir electrical connector.

Fuel Charging Wiring Harness

15. Raise the vehicle.

16. Connect the LH (HO2S) electrical connector.

Fuel Charging Wiring Harness

17. Connect the RH (HO2S) electrical connector.

Fuel Charging Wiring Harness

18. Connect the A/C compressor clutch electrical connector.

Fuel Charging Wiring Harness

19. Connect the CKP electrical connector.

Fuel Charging Wiring Harness

20. Lower the vehicle.

21. Connect the 16 pin connector.

Fuel Charging Wiring Harness

22. Connect the following connectors:

  • ECT sensor
  • RH radio ignition interference capacitor

Fuel Charging Wiring Harness

23. Connect the following connectors:

  • PCV hose
  • Four fuel injectors
  • Four ignition coils

Fuel Charging Wiring Harness

24. Connect the following connectors:

  • IAC valve
  • TP sensor

Fuel Charging Wiring Harness

25. Install the wiring harness retainers to the dash panel.

Fuel Charging Wiring Harness

26. Connect the 42 pin connector.

27. Connect the air cleaner outlet tube.

28. Connect the battery ground cable.

    Removal
    WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may be ignited. Failure ...

    Other materials:

    Inspection and Verification
    WARNING: When servicing starter motor or carrying out other underhood work in the vicinity of the starter motor, be aware that the heavy gauge battery input lead at the starter solenoid is "electrically hot" at all times. A protective cap or boot is provide ...

    Camshaft Runout
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent 1. NOTE: Camshaft journals must be within specifications before checking runout. Use a Dial Indicator Gauge with Holding Fixture to measure the ...

    Starter Drive and Flywheel Ring Gear Inspection
    1. Remove the starter motor. For additional information, refer to Starter Motor-3.8L or Starter Motor-4.6L in this section. 2. Check the wear patterns on the starter drive gear and the flywheel ring gear . If the wear pattern is normal, install the sta ...