Ford Mustang (1999-2004) Service Manual: Installation
1. Position the fuel charging wiring in the vehicle and attach to the rear of the intake manifold.
2. NOTE: Make sure the locking clips are fully engaged into the bracket.
Reposition the accelerator cable and the speed control cable (if equipped) and install the cables into the bracket.
3. Connect the vacuum lines.
4. Connect the main vacuum hose.
5. Connect the two connectors.
6. Install the battery supply wire, tighten the nut and close the cover.
7. Connect the fuel pressure sensor and the vacuum hose.
8. Connect the EGR pressure transducer electrical connector.
9. Connect the following connectors:
- Ground wire
- Exhaust vacuum regulator (EVR)
10. Connect the following connectors:
- LH fuel injectors
- LH ignition coils
11. Connect the following generator connectors:
- Voltage regulator
- Battery supply
12. Install the wiring harness retainers to the power steering reservoir bracket.
13. Connect the following connectors:
- LH radio ignition interference capacitor
- CMP sensor
14. Connect the coolant reservoir electrical connector.
15. Raise the vehicle.
16. Connect the LH (HO2S) electrical connector.
17. Connect the RH (HO2S) electrical connector.
18. Connect the A/C compressor clutch electrical connector.
19. Connect the CKP electrical connector.
20. Lower the vehicle.
21. Connect the 16 pin connector.
22. Connect the following connectors:
- ECT sensor
- RH radio ignition interference capacitor
23. Connect the following connectors:
- PCV hose
- Four fuel injectors
- Four ignition coils
24. Connect the following connectors:
- IAC valve
- TP sensor
25. Install the wiring harness retainers to the dash panel.
26. Connect the 42 pin connector.
27. Connect the air cleaner outlet tube.
28. Connect the battery ground cable.
Removal
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may be ignited. Failure ...Other materials:
Inspection and Verification
WARNING: When servicing starter motor or carrying out other underhood
work in the
vicinity of the starter motor, be aware that the heavy gauge battery input lead
at the starter
solenoid is "electrically hot" at all times. A protective cap or boot is
provide ...
Camshaft Runout
Special Tool(s)
Dial Indicator Gauge with
Holding Fixture
100-002 (TOOL-4201-C) or
equivalent
1. NOTE: Camshaft journals must be within specifications before
checking runout.
Use a Dial Indicator Gauge with Holding Fixture to measure the ...
Starter Drive and Flywheel Ring Gear Inspection
1. Remove the starter motor. For additional information, refer to Starter
Motor-3.8L or Starter
Motor-4.6L in this section.
2. Check the wear patterns on the starter drive gear and the flywheel ring
gear . If the wear pattern
is normal, install the sta ...