Ford Mustang (1999-2004) Service Manual: Removal
1. Disconnect the battery ground cable. For additional information, refer to Section.
2. Drain the engine cooling system. For additional information, refer to Section .
3. Remove the crankshaft pulley. For additional information, refer to Crankshaft Pulley in this section.
4. Remove the water pump pulley.
5. Remove the retainers and position the power steering pump aside.
6. Disconnect the exhaust gas recirculation (EGR) tube.
7. Disconnect the upper radiator hose and the bypass hose.
8. Remove the camshaft position (CMP) sensor.
9. Remove the heater water outlet tube. For additional information, refer to Section.
10. Remove the camshaft synchronizer assembly.
11. Disconnect the lower radiator hose.
12. Disconnect the crankshaft position sensor electrical connector.
13. Remove the wiring harness pin-type retainer.
14. Remove the oil filter.
15. Remove the retainers and the water pump.
16. CAUTION: The cap screw is hidden; make sure to remove it or the engine front cover will be damaged.
NOTE: Record the location, type and size of the fasteners.
Remove the engine front cover.
- Slide the engine front cover off the two dowels.
- Remove and discard the engine front cover gasket.
Engine Front Cover
Material ...Installation
1. CAUTION: In order to prevent foreign material from contaminating the engine block or the engine front cover it is necessary to seal the coolant and oil passages of both components. Failure to ...Other materials:
Gearshift Rail and Fork
Disassembly and Assembly
1. Using a 5/32-inch drift and a hammer, remove and discard the split pin.
Slide the shift fork from
the shift rail.
2. Remove the gearshift fork inserts.
3. CAUTION: Support the shift rail to prevent damage to the parts.
Positio ...
Communications Network (Diagnosis and Testing)
Refer to Wiring Diagrams Cell 14 , Multiplex Communication Network for
schematic and connector
information.
Special Tool(s)
73 Digital Multimeter or
equivalent
105-R0051
Worldwide Diagnostic System
(WDS)
418-F224,
New Genera ...
Assembly
1. Lubricate the differential side gear thrust washers and the differential
side gear journals, and
assemble the washers to the gears.
Use SAE 75W-140 High Performance Rear Axle Lubricant F1TZ-19580-B or
equivalent
meeting Ford specification WSL-M2C192-A ...