Ford Mustang (1999-2004) Service Manual: Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference.
2. Remove the sliding sleeve, then remove the synchronizer struts and the springs.
3. Install the synchronizer struts and the springs.
4. CAUTION: Match the alignment marks made during disassembly. The sleeve and the hub have an extremely close fit. Hold the sleeve and hub square to prevent jamming. Do not force the sleeve onto the hub.
Install the sliding sleeve.
Countershaft Bearing
Special Tool(s)
Remover, Drive Pinion Bearing
Cone
205-D002 (D79L-4621-A) or
equivalent
Installer, Drive Pinion Bearing
Cone
205-011 (T57L-4621-B)
Disassembly and A ...
Gearshift Rail Bushing
Special Tool(s)
Universal Puller Set
303-DS005 (D80L-100-A) or
equivalent
Installer, Shift Rail Bushing
308-244 (T96P-7025-F)
Slide Hammer
100-001 (T50T-100- ...
Other materials:
Steering System (Description and Operation)
The steering system has a typical rack-and-pinion design consisting of the
following:
Steering System Components - 3.8L Engine (CII Power Steering
Pump)
Steering System Components - 4.6L Engine (CIII Power Steering
Pump)
...
Instrument Panel and Console
Torque Specifications
Instrument Panel
The instrument panel consists of the following components:
instrument cluster
instrument panel finish panels
audio unit
A/C controls
glove compartment door
passenger air bag module
glove compart ...
Manual Transaxle/Transmission - T56
General Specifications
Torque Specifications
...
