Ford Mustang (1999-2004) Service Manual: Vacuum Hose Repair - Mini-Tube
Special Tool(s)
Vacuum Pump Kit 416-D002 (D95L-7559-A) or equivalent |
1. Measure the length of the damaged area of the mini-tube vacuum hose.
2. Cut a piece of standard 1/8 inch inner diameter vacuum hose approximately 25 mm (1 inch longer than the damaged area of the mini-tube vacuum hose).
3. Cut off the mini-tube vacuum hose on each side of the damaged area.
4. WARNING: Read the warning information on the product label to prevent possible personal injury.
Dip the mini-tube hose ends in commercially available paint thinner containing methyl ethyl ketone (MEK). This solvent will seal the mini-tube in the vacuum hose.
5. Insert the ends of the mini-tube vacuum hose approximately 9 mm (3/8 inch) into the ends of the standard 1/8 inch repair vacuum hose section.
6. Shake the repair joint after assembly to make sure the solvent is dispersed and the vacuum line is not plugged.
7. Test the system for a vacuum leak in the repair area.
- Use the Vacuum Tester or equivalent.
Contaminated Refrigerant Handling
1. CAUTION: If contaminated refrigerant is detected, DO NOT recover the refrigerant into your recovery/recycling equipment. Recover the contaminated refrigerant using suitable recovery-only equipment ...Air Distribution and Filtering
Torque Specifications ...Other materials:
Output Shaft
Special Tool(s)
Pinion Bearing Cone Remove
205-D002 (D79L-4621-A) or
Equivalent
Spiral Snap Ring Replacer
308-096 (T85P-7025-A)
Disassembly
1. Using the special tool and a press, remove the third/fourth gear
synchronizer asse ...
Charge Air Cooler
Material
Item
Specification
Silicone Gasket and Sealant
F7AZ-19554-EA or equivalent
WSE-M4G323-EA
Removal and Installation
1. Drain the supercharger coolant. For additional information, refer to
Section.
2. Release the fuel pressure. F ...
In California (U.S. Only)
California Civil Code Section 1793.2(d) requires that, if a manufacturer
or its representative is unable to repair a motor vehicle to conform to the
vehicle’s applicable express warranty after a reasonable number of
attempts, the manufacturer shall be requir ...