Ford Mustang (1999-2004) Service Manual: Assembly
1. CAUTION: Before beginning assembly, carry out and inspect the following: When building up subassemblies and assembling the transmission, ALWAYS use new gaskets and seals.
All fasteners must be tightened to the torque specification indicated. In addition to appearing in the section, the necessary torques can be found in the General Specifications Chart.
When building up subassemblies, each component part should be lubricated with clean transmission fluid. It is also good practice to lubricate the subassemblies as they are installed in the case.
Needle bearings, thrust washers and seals should be lightly coated with petroleum jelly during subassembly buildup or transmission assembly.
Many components and surfaces in the transmission are precision machined. Careful handling during disassembly, cleaning, inspection and assembly can prevent unnecessary damage to machined surfaces.
Install the valve body cover plate.
1. Position the valve body cover plate gasket and cover plate.
2. Install the two guide pin bolts.
3. Install the bolts.
2. Tighten the bolts in the sequence shown.
3. Install the eight coasting booster valve shuttle balls.
4. Install the converter drain back valve and solenoid pressure supply screen.
5. Install the separator plate and gaskets.
6. Install the two reinforcement plates.
1. Position the plates.
2. Install the bolts.
7. NOTE: Inspect the shift solenoid O-rings and TCC solenoid O-rings for damage.
Install the shift solenoid.
1. Position the TCC solenoid.
2. Position the shift solenoid.
3. Install the bolt.
Disassembly
Main Control Valve Body - Disassembled View
1. Remove the torque converter clutch (TCC) solenoid and the shift solenoid.
1. Remove the bolt.
2. Remove the shift solenoid.
3. Remov ...
Pump and Intermediate Clutch Piston
Special Tool(s)
Installer, Front Pump Fluid
Seal
307-014 (T63L-77837-A)
Protector, Piston Seal
307-339 (T95L-77005-A)
Pump and Intermediate Clutch Piston - Disassembled ...
Other materials:
Interior Trim and Ornamentation
General Specifications
Torque Specifications
Interior Trim
The interior trim consists of:
A-pillar lower trim panels
door trim panels
headliner (coupe)
package tray trim panel (coupe)
quarter trim panels
upper quarter trim panels (coup ...
Camshaft Position (CMP) Sensor - 3.8L
Removal
1. Disconnect the battery ground cable. For additional information,
refer to Section.
2. Remove the camshaft position (CMP) sensor.
Disconnect the connector.
Remove the bolts and the sensor.
Installation
1. To install, reverse t ...
Assembly
1. Install the new O-ring.
2. Assemble the gear shifter forks.
1. Install the gear shift plate into the gear shifter fork.
2. Install the gear shift fork inserts.
3. NOTE: Position the narrow side of the C-shaped gear selector
interlock sleeve in ...
