Ford Mustang (1999-2004) Service Manual: Brake Booster - Vacuum (Removal and Installation)

Removal

1. Disconnect the battery ground cable (14301).

2. Remove the air cleaner housing.

3. Remove the brake master cylinder nuts.

Brake Booster - Vacuum

4. Position the brake master cylinder (2140) aside.

Brake Booster - Vacuum

5. With the engine off, depress the brake pedal (2455) several times to discharge the accumulator.

Disconnect the booster vacuum hose.

Brake Booster - Vacuum

6. Remove the stoplight switch self-locking pin.

Brake Booster - Vacuum

7. Remove the stoplight switch (13480) and the brake booster push rod from the brake pedal pin.

Brake Booster - Vacuum

8. Remove the power brake booster nuts.

Brake Booster - Vacuum

9. Remove the power brake booster (2005).

Brake Booster - Vacuum

Installation

1. Follow the removal procedure in reverse order.

Brake Booster - Vacuum

 

Brake Booster - Vacuum

    Hydro-Boost Bleeding
    1. NOTE: The Hydro-Boost power brake booster (2B560) is generally self-bleeding, and the following procedure will normally bleed the air from the power brake booster. Normal operation of the vehicle ...

    Brake Booster - Hydro-Boost (Removal and Installation)
    Special Tool(s) Installer Set, Teflon Seal 211-D027 (D90P-3517-A) or equivalent Removal WARNING: The power brake booster should not be carried by the accumulator, nor should it e ...

    Other materials:

    Transmission Case
    Special Tool(s) Handle 205-D055 (D81L-4000-A) Installer, Bearing Cup 204-039 (T77F-1217-B) Installer, Drive Pinion Bearing Cup 205-054 (T71P-4616-A) Installer, Rear Axle Oil Seal 205-155 (T80T-4000-Y) ...

    Rear Drive Axle and Differential
      The axle housing assembly consists of a cast center section with two steel tube assemblies and a stamped differential housing cover (4033). The differential housing cover uses silicone sealant as a gasket. The hypoid-design gearset consis ...

    Removal
    1. Remove the roller followers. For additional information, refer to Roller Followers in this section. 2. Remove the spark plugs. For additional information, refer to Section . 3. Position the piston of the cylinder being serviced at the bottom of the stro ...