Ford Mustang (1999-2004) Service Manual: Brake Booster - Vacuum (Removal and Installation)

Removal

1. Disconnect the battery ground cable (14301).

2. Remove the air cleaner housing.

3. Remove the brake master cylinder nuts.

Brake Booster - Vacuum

4. Position the brake master cylinder (2140) aside.

Brake Booster - Vacuum

5. With the engine off, depress the brake pedal (2455) several times to discharge the accumulator.

Disconnect the booster vacuum hose.

Brake Booster - Vacuum

6. Remove the stoplight switch self-locking pin.

Brake Booster - Vacuum

7. Remove the stoplight switch (13480) and the brake booster push rod from the brake pedal pin.

Brake Booster - Vacuum

8. Remove the power brake booster nuts.

Brake Booster - Vacuum

9. Remove the power brake booster (2005).

Brake Booster - Vacuum

Installation

1. Follow the removal procedure in reverse order.

Brake Booster - Vacuum

 

Brake Booster - Vacuum

    Hydro-Boost Bleeding
    1. NOTE: The Hydro-Boost power brake booster (2B560) is generally self-bleeding, and the following procedure will normally bleed the air from the power brake booster. Normal operation of the vehicle ...

    Brake Booster - Hydro-Boost (Removal and Installation)
    Special Tool(s) Installer Set, Teflon Seal 211-D027 (D90P-3517-A) or equivalent Removal WARNING: The power brake booster should not be carried by the accumulator, nor should it e ...

    Other materials:

    Reverse Clutch
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) Compressor, Clutch Spring 307-015 (T65L-77515-A) Protector, Transmission Reverse Clutch Outer Fluid Seal 307-424 Protecto ...

    Removal
    1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Remove the transmission. 3. Remove the air intake scoop. For additional information, refer to Section. 4. Remove the air cleaner outlet tube. For additional informatio ...

    General information
    WARNING: Extended idling at high engine speeds can produce very high temperatures in the engine and exhaust system, creating the risk of fire or other damage. WARNING: Do not park, idle, or drive your vehicle on dry grass or other dry ground cover. The emissio ...