Ford Mustang (1999-2004) Service Manual: Brake Booster - Vacuum (Removal and Installation)
Removal
1. Disconnect the battery ground cable (14301).
2. Remove the air cleaner housing.
3. Remove the brake master cylinder nuts.
4. Position the brake master cylinder (2140) aside.
5. With the engine off, depress the brake pedal (2455) several times to discharge the accumulator.
Disconnect the booster vacuum hose.
6. Remove the stoplight switch self-locking pin.
7. Remove the stoplight switch (13480) and the brake booster push rod from the brake pedal pin.
8. Remove the power brake booster nuts.
9. Remove the power brake booster (2005).
Installation
1. Follow the removal procedure in reverse order.
Hydro-Boost Bleeding
1. NOTE: The Hydro-Boost power brake booster (2B560) is generally
self-bleeding, and the
following procedure will normally bleed the air from the power brake booster.
Normal operation
of the vehicle ...
Brake Booster - Hydro-Boost (Removal and Installation)
Special Tool(s)
Installer Set, Teflon Seal
211-D027 (D90P-3517-A) or
equivalent
Removal
WARNING: The power brake booster should not be carried by the
accumulator, nor
should it e ...
Other materials:
1-2 Accumulator
Removal
1. Compress the 1-2 accumulator cover and remove the accumulator piston
retaining ring.
2. NOTE: Note the location of the 1-2 accumulator springs for
reference during assembly.
Remove the 1-2 accumulator.
1. Remove the 1-2 accumulator cover.
2. ...
Luggage Compartment Lid - Hinge
Removal
1. Disconnect the electrical connector.
2. Remove the lift cylinder.
3. Remove the luggage compartment lid hinge bolts.
4. NOTE: Remove the sealer around the luggage compartment lid hinge if
necessary.
Remove the nuts and the luggage compartm ...
Disassembly
1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate
serrations for scores or
burrs. Minor scores or burrs may be removed with a crocus cloth. Install a new
clutch cylinder if
badly scored or damaged.
2. Check fluid passage in the cl ...
