Ford Mustang (1999-2004) Service Manual: Brake System (Diagnosis and Testing)

Refer to Wiring Diagrams Cell 60, Instrument Cluster for schematic and connector information.

Refer to Wiring Diagrams Cell 97, Daytime Running Lamps for schematic and connector information.

Special Tool(s)

73 Digital Multimeter 105-R0051 or Equivalent
ABS Brake and Pressure Test Kit 107-02350 or Equivalent
Tire and Wheel Runout Gauge Set 134-00199 or Equivalent
Brake System (Description and Operation)
Component Locations +   The vehicle is equipped with a vacuum-assisted or a hydro-boost power braking system. The braking system is a front-to-rear split hydraulic system. The front wheel b ...

Inspection and Verification
WARNING: Use of any other than the approved DOT 3 brake fluid will cause permanent damage to brake components and will render the brakes inoperative. WARNING: Brake fluid contains polyglycol ethers ...

Other materials:

Piston Inspection
Special Tool(s) Scraper, Piston Ring Groove 303-D033 (D81L-6002-D) or equivalent CAUTION: Do not use a caustic cleaning solution or a wire brush to clean the pistons or damage can occur. 1. Clean and inspect the (1) ring lands, (2) skirts, ...

Air Conditioning (A/C) System Recovery, Evacuation and Charging
Special Tool(s) R-134a A/C Refrigerant Center 176-00002 or equivalent R-134a A/C Refrigerant Center 023-00153 or equivalent R-134a Manifold Gauge Set 176-R032A or equivalent 1.2 CFM Vacuum Pump 023-00162 o ...

Refrigerant Lines
The condenser to evaporator tube (19835) contains the high pressure liquid refrigerant upstream of the evaporator core orifice. The A/C manifold and tube (19D734) is attached to the A/C compressor, is sealed with O-ring seals, and has the following features ...