Ford Mustang (1999-2004) Service Manual: Brake System (Diagnosis and Testing)
Refer to Wiring Diagrams Cell 60, Instrument Cluster for schematic and connector information.
Refer to Wiring Diagrams Cell 97, Daytime Running Lamps for schematic and connector information.
Special Tool(s)
 |
73 Digital Multimeter 105-R0051 or Equivalent |
 |
ABS Brake and Pressure Test Kit 107-02350 or Equivalent |
 |
Tire and Wheel Runout Gauge Set 134-00199 or Equivalent |
- Inspection and Verification
- Vibration When Brakes are Applied
- Symptom Chart
- Pinpoint Tests
- Component Tests
Brake System (Description and Operation)
Component Locations
+
The vehicle is equipped with a vacuum-assisted or a hydro-boost power braking
system.
The braking system is a front-to-rear split hydraulic system.
The front wheel b ...
Inspection and Verification
WARNING: Use of any other than the approved DOT 3 brake fluid will
cause permanent
damage to brake components and will render the brakes inoperative.
WARNING: Brake fluid contains polyglycol ethers ...
Other materials:
Output Shaft
Special Tool(s)
Pinion Bearing Cone Remove
205-D002 (D79L-4621-A) or
Equivalent
Spiral Snap Ring Replacer
308-096 (T85P-7025-A)
Disassembly
1. Using the special tool and a press, remove the third/fourth gear
synchronizer asse ...
Connecting Rod - Bushing Diameter
1. Measure the inner diameter of the connecting rod bushing, if equipped.
Verify the diameter is
within specification.
Refer to the appropriate section in Group for the procedure.
If out of specification, install new components as necessary. Refer
...
Brake Booster - Hydro-Boost (Removal and Installation)
Special Tool(s)
Installer Set, Teflon Seal
211-D027 (D90P-3517-A) or
equivalent
Removal
WARNING: The power brake booster should not be carried by the
accumulator, nor
should it ever be dropped on the accumulator. Check the snap ring on th ...
