Ford Mustang (1999-2004) Service Manual: Clutch Pedal - Quadrant and Pawl Assembly
Removal
1. Disconnect the battery ground cable (14301).
2. Loosen the nut from inside the engine compartment.
3. Loosen the nuts from inside the vehicle.
4. Loosen the screw.
5. Disconnect the brake pedal position (BPP) switch electrical connector.
6. Disconnect the brake pedal-to-power brake booster push rod.
1. Remove the self-locking pin.
2. Remove the BPP switch from the brake master cylinder push rod.
3. Remove the brake master cylinder push rod spacers (2B129).
4. Remove the brake master cylinder push rod bushing (2474).
7. Disconnect the clutch pedal position (CPP) switch electrical connector.
8. Disconnect the deactivation switch connector from the wiring harness.
9. WARNING: Do not allow the quadrant to snap rearward. Failure to follow this instruction may result in personal injury.
NOTE: Lift the clutch pedal all the way up to release the clutch release lever cable (7K553).
Rotate the clutch pedal adjuster quandrant (7L583) and unhook the clutch release lever cable (7K553).
10. Remove the nuts.
11. Remove the screw.
12. Remove the nut and the clutch pedal (7519).
13. Remove the self-adjusting mechanism.
14. Remove the self-adjusting mechanism shaft bushings.
Installation
1. NOTE: Before the installation of the clutch pedal shaft or clutch pedal, remove and inspect the brake and clutch pedal bushings. Clean and lubricate with a light film of engine oil meeting Ford specification WSS-M2C153-G and replace the brake and clutch pedal bushing if excessive wear is evident.
To install, reverse the removal procedure.
Clutch Controls (Description and Operation)
The clutch control system engages and disengages the clutch. The clutch
control system disengages
the clutch when the clutch pedal is depressed and engages the clutch when the
clutch pe ...
Release Cable - Clutch
Removal
CAUTION: Whenever the clutch release lever cable (7K553) is
disconnected for any
reason, such as transmission removal, clutch pedal components or clutch
release lever cable
replacement, ...
Other materials:
Removal
1. Disconnect the battery ground cable.
2. Remove the air cleaner outlet tube. For additional information, refer to
Section.
3. Remove the radiator sight shield.
4. Install the special tool.
5. Using the special tools, support the engine.
6. Raise and sup ...
Brake System (Diagnosis and Testing)
Refer to Wiring Diagrams Cell 60, Instrument Cluster for schematic and
connector information.
Refer to Wiring Diagrams Cell 97, Daytime Running Lamps for schematic and
connector information.
Special Tool(s)
73 Digital Multimeter
105-R0051 or Equiva ...
Removal
1. Disconnect the battery ground cable (14301).
2. Remove the air cleaner outlet tube (9B659).
3. Remove the radiator sight shield (8C291).
4. Remove the coolant recovery reservoir (8A080).
1. Disconnect the hose.
2. Remove the bolts.
3. Remo ...
