Ford Mustang (1999-2004) Service Manual: Clutch Pedal - Quadrant and Pawl Assembly
Removal
1. Disconnect the battery ground cable (14301).
2. Loosen the nut from inside the engine compartment.
3. Loosen the nuts from inside the vehicle.
4. Loosen the screw.
5. Disconnect the brake pedal position (BPP) switch electrical connector.
6. Disconnect the brake pedal-to-power brake booster push rod.
1. Remove the self-locking pin.
2. Remove the BPP switch from the brake master cylinder push rod.
3. Remove the brake master cylinder push rod spacers (2B129).
4. Remove the brake master cylinder push rod bushing (2474).
7. Disconnect the clutch pedal position (CPP) switch electrical connector.
8. Disconnect the deactivation switch connector from the wiring harness.
9. WARNING: Do not allow the quadrant to snap rearward. Failure to follow this instruction may result in personal injury.
NOTE: Lift the clutch pedal all the way up to release the clutch release lever cable (7K553).
Rotate the clutch pedal adjuster quandrant (7L583) and unhook the clutch release lever cable (7K553).
10. Remove the nuts.
11. Remove the screw.
12. Remove the nut and the clutch pedal (7519).
13. Remove the self-adjusting mechanism.
14. Remove the self-adjusting mechanism shaft bushings.
Installation
1. NOTE: Before the installation of the clutch pedal shaft or clutch pedal, remove and inspect the brake and clutch pedal bushings. Clean and lubricate with a light film of engine oil meeting Ford specification WSS-M2C153-G and replace the brake and clutch pedal bushing if excessive wear is evident.
To install, reverse the removal procedure.
Clutch Controls (Description and Operation)
The clutch control system engages and disengages the clutch. The clutch
control system disengages
the clutch when the clutch pedal is depressed and engages the clutch when the
clutch pe ...
Release Cable - Clutch
Removal
CAUTION: Whenever the clutch release lever cable (7K553) is
disconnected for any
reason, such as transmission removal, clutch pedal components or clutch
release lever cable
replacement, ...
Other materials:
Window Glass - Quarter
Removal
1. Remove the quarter trim panel. For additional information, refer
to Section.
2. Remove the roof side trim moulding. For additional information, refer
to Section.
3. Remove the exterior quarter glass weatherstrip.
4. Remove the nuts.
...
Column
Removal and Installation
All vehicles
1. Disconnect the battery ground cable and wait at least one minute to allow
the depletion of the
restraint system backup power supply.
2. WARNING: To avoid the risk of serious personal injury, follow all
warnings,
c ...
Installation
1. CAUTION: Do not allow grease, oil, brake fluid or other
contaminants to contact the
pad lining material. Do not install contaminated pads.
NOTE: Install all hardware supplied with pad kits.
Install the pads.
1. Install the new pad slippers. ...
