Ford Mustang (1999-2004) Service Manual: Component Tests
Grid Wire Test
1. Using a bright lamp inside the vehicle, inspect the wire grid from the exterior. A broken grid wire will appear as a brown spot.
2. Run the engine at idle. Set the rear window defrost switch to ON. The indicator light should come on.
3. Working from the interior of the vehicle with a voltmeter, contact the broad red-brown stripes of the rear glass window positive lead to battery side and negative lead to ground side. The meter should read 10-13 volts. A lower voltage reading indicates a loose ground connection.
4. Contact a good ground point with the negative lead of the meter. The voltage reading should not differ.
5. With the negative lead of the meter grounded, touch each grid line of the heated rear window glass at its midpoint with the positive lead. A reading of approximately 6 volts indicates that the line is good. A reading of zero volts indicates that the line is broken between the midpoint and the B+ side of the grid line. A reading of 12 volts indicates that the circuit is broken between the midpoint of the grid line and ground.
Inspection and Verification
1. Verify the customer concern by operating the system.
2. Visually inspect for obvious signs of mechanical or electrical damage.
Visual Inspection Chart
Mechanical
Electrical
P ...
Heated Window Grid Wire Repair
Material
Item
Specification
Dark Walnut Metallic Acrylic
Lacquer Touch-up Paint
ALBZ-19500-5858A or
equivalent
ESR-M2-P100-
C
Rear Window Defroster Repair
D8AZ-19562-AA ...
Other materials:
Fuel Line Fittings - Push Connect
Special Tool(s)
Disconnect Tool, Spring Lock
Coupling
310-S039 (T90T-9550-S)
Material
Item
Specification
SAE 5W-20 Super Premium
Blend Motor Oil
XO-5W20-QSP or equivalent
WSS-M2C153-
H
Disconnect
WARNING: Do not smoke ...
Front Subframe - 4.6L (2V) Engine
Special Tool(s)
Support Bar, Engine
303-290-A
Lifting Bracket, Engine
303-D088 (D93P-6001-A2)
Removal and Installation
All vehicles
1. Remove the steering gear. For additional information, refer to Section.
2. Remove the lower co ...
Disassembly
1. Remove the differential assembly from the differential housing. For
additional information, refer
to Differential Case in this section.
2. Remove the 10 bolts.
3. CAUTION: Do not damage the threads in the bolt holes.
Insert a punch in the bolt holes, a ...
