Ford Mustang (1999-2004) Service Manual: Component Tests

Grid Wire Test

1. Using a bright lamp inside the vehicle, inspect the wire grid from the exterior. A broken grid wire will appear as a brown spot.

2. Run the engine at idle. Set the rear window defrost switch to ON. The indicator light should come on.

3. Working from the interior of the vehicle with a voltmeter, contact the broad red-brown stripes of the rear glass window positive lead to battery side and negative lead to ground side. The meter should read 10-13 volts. A lower voltage reading indicates a loose ground connection.

4. Contact a good ground point with the negative lead of the meter. The voltage reading should not differ.

5. With the negative lead of the meter grounded, touch each grid line of the heated rear window glass at its midpoint with the positive lead. A reading of approximately 6 volts indicates that the line is good. A reading of zero volts indicates that the line is broken between the midpoint and the B+ side of the grid line. A reading of 12 volts indicates that the circuit is broken between the midpoint of the grid line and ground.

    Inspection and Verification
    1. Verify the customer concern by operating the system. 2. Visually inspect for obvious signs of mechanical or electrical damage. Visual Inspection Chart Mechanical Electrical P ...

    Heated Window Grid Wire Repair
    Material Item Specification Dark Walnut Metallic Acrylic Lacquer Touch-up Paint ALBZ-19500-5858A or equivalent ESR-M2-P100- C Rear Window Defroster Repair D8AZ-19562-AA ...

    Other materials:

    Motor - Windshield Wiper
    Removal CAUTION: The internal permanent magnets used in the windshield wiper motor are made of a glass-like material. To avoid damaging the magnets, do not strike the motor with a hammer or any other object. NOTE: The windshield wiper motor is n ...

    Front Disc Brake (Description and Operation)
    Front Disc Brake Components   Disc Brake Caliper Components   The front disc brake caliper (2B120): bolts to the front disc brake caliper anchor plate (2B292), which bolts to the front wheel spindle (3105). is a pin slider, dual ...

    Lifting
    CAUTION: Do not allow the lift adapters to contact the steering linkage, suspension arms, stabilizer arms, or to compress the lower suspension arm stabilizer bar insulator (5493). Damage to the suspension, exhaust and steering linkage components may occur i ...