Ford Mustang (1999-2004) Service Manual: Component Tests

Grid Wire Test

1. Using a bright lamp inside the vehicle, inspect the wire grid from the exterior. A broken grid wire will appear as a brown spot.

2. Run the engine at idle. Set the rear window defrost switch to ON. The indicator light should come on.

3. Working from the interior of the vehicle with a voltmeter, contact the broad red-brown stripes of the rear glass window positive lead to battery side and negative lead to ground side. The meter should read 10-13 volts. A lower voltage reading indicates a loose ground connection.

4. Contact a good ground point with the negative lead of the meter. The voltage reading should not differ.

5. With the negative lead of the meter grounded, touch each grid line of the heated rear window glass at its midpoint with the positive lead. A reading of approximately 6 volts indicates that the line is good. A reading of zero volts indicates that the line is broken between the midpoint and the B+ side of the grid line. A reading of 12 volts indicates that the circuit is broken between the midpoint of the grid line and ground.

    Inspection and Verification
    1. Verify the customer concern by operating the system. 2. Visually inspect for obvious signs of mechanical or electrical damage. Visual Inspection Chart Mechanical Electrical P ...

    Heated Window Grid Wire Repair
    Material Item Specification Dark Walnut Metallic Acrylic Lacquer Touch-up Paint ALBZ-19500-5858A or equivalent ESR-M2-P100- C Rear Window Defroster Repair D8AZ-19562-AA ...

    Other materials:

    Installation
    All vehicles 1. NOTE: Inspect the insulators for wear or damage. Install new insulators if necessary. Install the upper insulator on the spring. 2. Install the lower insulator on the lower arm. 3. Install the rear spring. Make sure the pigtail on the low ...

    Communications Network (Diagnosis and Testing)
    Refer to Wiring Diagrams Cell 14 , Multiplex Communication Network for schematic and connector information. Special Tool(s) 73 Digital Multimeter or equivalent 105-R0051 Worldwide Diagnostic System (WDS) 418-F224, New Genera ...

    Using voice recognition
    This system helps you control many features using voice commands. This allows you to keep your hands on the wheel and focus on what is in front of you. Initiating a Voice Session Push the voice icon; a tone sounds and Listening appears in the display. Say an ...