Ford Mustang (1999-2004) Service Manual: Component Tests
Grid Wire Test
1. Using a bright lamp inside the vehicle, inspect the wire grid from the exterior. A broken grid wire will appear as a brown spot.
2. Run the engine at idle. Set the rear window defrost switch to ON. The indicator light should come on.
3. Working from the interior of the vehicle with a voltmeter, contact the broad red-brown stripes of the rear glass window positive lead to battery side and negative lead to ground side. The meter should read 10-13 volts. A lower voltage reading indicates a loose ground connection.
4. Contact a good ground point with the negative lead of the meter. The voltage reading should not differ.
5. With the negative lead of the meter grounded, touch each grid line of the heated rear window glass at its midpoint with the positive lead. A reading of approximately 6 volts indicates that the line is good. A reading of zero volts indicates that the line is broken between the midpoint and the B+ side of the grid line. A reading of 12 volts indicates that the circuit is broken between the midpoint of the grid line and ground.
Inspection and Verification
1. Verify the customer concern by operating the system.
2. Visually inspect for obvious signs of mechanical or electrical damage.
Visual Inspection Chart
Mechanical
Electrical
P ...
Heated Window Grid Wire Repair
Material
Item
Specification
Dark Walnut Metallic Acrylic
Lacquer Touch-up Paint
ALBZ-19500-5858A or
equivalent
ESR-M2-P100-
C
Rear Window Defroster Repair
D8AZ-19562-AA ...
Other materials:
Pinpoint Test N: DTC B1869 - Air Bag Indicator Inoperative
Normal Operation
The air bag indicator is designed to illuminate for 6 (+/-2) seconds when
the ignition switch is turned to
the RUN position. This initial 6 seconds of illumination is considered
normal operation and is called
proveout of the air bag ind ...
Component Tests
Steering Linkage
1. NOTE: Excessive vertical motion of the studs relative to the
sockets may indicate excessive
wear.
With the parking brake applied, perform the following:
Have an assistant rotate the steering wheel back and forth 360 degrees
and watch ...
Evaporative Emission Repair Verification Drive Cycle
Special Tool(s)
Worldwide Diagnostic System
(WDS)
418-F224,
New Generation STAR (NGS)
Tester
418-F052, or equivalent scan
tool
Drive Cycle Recommendations
NOTE: The following procedure is designed to execute and
complete the evap ...
