Ford Mustang (1999-2004) Service Manual: Coupling

Removal and Installation

1. CAUTION: Do not allow the steering column shaft to rotate while intermediate shaft is disconnected or damage to the clockspring can result. If there is evidence that the steering column shaft has rotated the clockspring must be removed and recentered.

NOTE: Discard the steering column shaft pinch bolt and the lower intermediate shaft-to-steering gear pinch bolt upon removal. Do not reuse, install new bolts.

Remove the pinch bolts and disconnect the coupling from the column.

Coupling

2. Remove the coupling.

Coupling

3. To install, reverse the removal procedure.

    Steering Column Shaft
    Removal and Installation 1. CAUTION: Do not allow the steering column shaft to rotate while intermediate shaft is disconnected or damage to the clockspring can result. If there is evidence that the ...

    Steering Column (Disassembly and Assembly)
    Special Tool(s) Steering Column Locking Lever Tool (Shop Fabricated) ...

    Other materials:

    Disassembly
      1. CAUTION: Hand tighten the special tool to prevent gear damage. CAUTION: Support the output shaft while using the press to prevent damage to the shaft or gears. Using the special tool and a press, remove first gear, the output shaft rear bearing ...

    Component Test
    Windshield Wiper Motor CAUTION: Do not handle the wiper motor abusively when diagnosing the wiper operations. Failure to follow this caution may result in damage to the motor magnets and will make the wiper motor inoperative. Rough handling of new ...

    Installation
    1. Install a new upper intake manifold gasket. 2. NOTE: Refer to the location note made during removal and make sure the bolts are installed in the correct locations. Install the upper intake manifold. Tighten the bolts in two stages in the sequence shown ...