Ford Mustang Service Manual: Differential Housing Cover
Rear Drive Axle and Differential
- The axle housing assembly consists of a cast center section with two steel tube assemblies and a stamped differential housing cover (4033). The differential housing cover uses silicone sealant as a gasket.
- The hypoid-design gearset consists of 7.5-inch ring gear (4209) and a
drive pinion gear (4209).
Two opposed tapered roller bearings support the drive pinion in the axle housing (4010).
- A collapsible spacer (4662), located on the differential pinion shaft, maintains pinion bearing preload. The pinion nut adjusts the preload.
- Differential bearing shims (4067), located between the differential bearing cups (4222) and the rear axle housing, adjust the differential bearing preload and the ring gear backlash.
- The differential case (4204) is a one-piece design with two openings to allow for assembly of the internal components and lubricant flow. Two opposed tapered roller bearings (differential bearings) (4221) support the differential case in the axle housing. Removable bearing caps (4010) retain the differential assembly in the axle housing.
- Inside the differential case, the differential pinion shaft (4211) supports two differential pinion gears (4215). The pinion gears engage the differential side gears (4236), to which the axle shafts (4234) are splined. The differential pinion shaft lock bolt (4241) retains the differential pinion shaft in the differential case.
- An embossed metal tag, bolted to the differential housing cover, contains rear axle identification.
Installation
Removal
1. Raise and support the vehicle.
2. Remove the rear wheel and tire assemblies.
3. CAUTION: Remove the rear brake calipers to prevent drag during the
drive pinion
bearing preload adjustme ...
Axle Housing Bushing
Rear Drive Axle and Differential
The axle housing assembly consists of a cast center section with two
steel tube assemblies and
a stamped differential housing cover (4033). The diffe ...
Other materials:
In California (U.S. Only)
California Civil Code Section 1793.2(d) requires that, if a manufacturer or its
representative is unable to repair a motor vehicle to conform to the vehicle’s applicable
express warranty after a reasonable number of attempts, the manufacturer shall be
re ...
Symptom Chart
Inspection and Verification
WARNING: A vehicle equipped with a Traction-Lok differential will
always have both
wheels driving. If, while the vehicle is being serviced, only one wheel is
raised off the ground
and the rear axle is driven by the engine, the whe ...
Heater Core
Heating and Defrosting
The heating and defrosting system has the following features:
Controls the temperature and, during A/C operation, reduces the relative
humidity of the air
inside the vehicle.
Delivers heated or cooled air to maintain the vehicle in ...