Ford Mustang (1999-2004) Service Manual: Fuel System (Description and Operation)

Component Location

Fuel System (Description and Operation)

 

Fuel System (Description and Operation)

WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited, resulting in possible personal injury.

The vehicle:

  • uses a returnless fuel system.
  • is equipped with a multiport fuel injection (MFI) system.
  • uses separately controlled fuel injectors (9F593) for each cylinder. The fuel injectors are mounted to the intake manifold.
  • fuel injectors are supplied with pressurized fuel from the fuel pump (9350) through the fuel injection supply manifold (9D280).
  • fuel injection supply manifold is controlled by the electronic fuel delivery module which is enabled by the powertrain control module (PCM) (12A650).

Fuel System

Refer to the Powertrain Control/Emissions Diagnosis (PC/ED) manual.

    Fuel System - General Information
    General Specifications ...

    Pressure Relief
    Special Tool(s) Fuel Pressure Gauge 310-012 (T80L-9974-B) WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related components. ...

    Other materials:

    Inspection and Verification
    1. Verify the customer concern is with the evaporative emission (EVAP) system. 2. Visually inspect for the following obvious signs of mechanical damage. Visual Inspection Chart Mechanical Fuel filler cap EVAP test port ...

    Output Shaft and Direct Clutch Cylinder
    Special Tool(s) Compressor, Clutch Spring 307-015 (T65L-77515-A) Protector, Piston Seal 307-080 (T80L-77234-A) Protector, Transmission Direct Clutch Outer Fluid Seal 307-422 Material Item Specification ...

    Generator - 3.8L
    Removal and Installation 1. Disconnect the battery (10655). For additional information, refer to Section. 2. Relieve the accessory drive belt (8620) tension and remove the belt from the generator pulley. Leave the belt in place for reinstallation ...