Ford Mustang (1999-2004) Service Manual: Fuel System (Description and Operation)

Component Location

Fuel System (Description and Operation)

 

Fuel System (Description and Operation)

WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited, resulting in possible personal injury.

The vehicle:

  • uses a returnless fuel system.
  • is equipped with a multiport fuel injection (MFI) system.
  • uses separately controlled fuel injectors (9F593) for each cylinder. The fuel injectors are mounted to the intake manifold.
  • fuel injectors are supplied with pressurized fuel from the fuel pump (9350) through the fuel injection supply manifold (9D280).
  • fuel injection supply manifold is controlled by the electronic fuel delivery module which is enabled by the powertrain control module (PCM) (12A650).

Fuel System

Refer to the Powertrain Control/Emissions Diagnosis (PC/ED) manual.

    Fuel System - General Information
    General Specifications ...

    Pressure Relief
    Special Tool(s) Fuel Pressure Gauge 310-012 (T80L-9974-B) WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related components. ...

    Other materials:

    Push Rods - Inspection
    1. CAUTION: Do not attempt to straighten push rods. Check the ends of the push rods for nicks, grooves, roughness or excessive wear. Install new push rods as necessary. Refer to the appropriate section in Group 303 for the procedure. The push rods ca ...

    Piston - Selection
    NOTE: The cylinder bore must be within the specifications for taper and out-of-round before fitting a piston. 1. Select a piston size based on the cylinder bore. 2. NOTE: For precision fit, new pistons are divided into three categories within each size ...

    Key Release Button
    Removal 1. Disconnect the battery ground cable. 2. Remove the ignition switch lock cylinder. 1. Insert the ignition key into the ignition switch lock cylinder and turn to RUN position. 2. Push the ignition switch lock cylinder release tab with a p ...