Ford Mustang (1999-2004) Service Manual: Fuel System (Description and Operation)

Component Location

Fuel System (Description and Operation)

 

Fuel System (Description and Operation)

WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited, resulting in possible personal injury.

The vehicle:

  • uses a returnless fuel system.
  • is equipped with a multiport fuel injection (MFI) system.
  • uses separately controlled fuel injectors (9F593) for each cylinder. The fuel injectors are mounted to the intake manifold.
  • fuel injectors are supplied with pressurized fuel from the fuel pump (9350) through the fuel injection supply manifold (9D280).
  • fuel injection supply manifold is controlled by the electronic fuel delivery module which is enabled by the powertrain control module (PCM) (12A650).

Fuel System

Refer to the Powertrain Control/Emissions Diagnosis (PC/ED) manual.

    Fuel System - General Information
    General Specifications ...

    Pressure Relief
    Special Tool(s) Fuel Pressure Gauge 310-012 (T80L-9974-B) WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related components. ...

    Other materials:

    Piston
    Special Tool(s) Piston Pin Tool or equivalent 303-D034 (D81L-6135-A) Material Item Specification SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H Disassembly 1. Using the special tool, ...

    System Bleeding
    1. If required, remove the hydraulic system from the vehicle. Refer to Hydraulic System, Lift Cylinder and Motor in this section. 2. Remove the fill plug at the end of the hydraulic pump. 3. Fill the pump with Mercon Multi-Purpose Automatic Transmiss ...

    Installation
    CAUTION: The upper suspension arm and bushing nuts must be tightened with the suspension at curb height. Failure to do so can result in bushing failure, resulting in poor ride and handling. NOTE: If installing a new upper suspension arm and bushing, mark the ...