Ford Mustang (1999-2004) Service Manual: Installation

1. Lubricate the lip of the wheel bearing oil seal

  • Use Premium Long-Life Grease XG-1-C or equivalent meeting Ford specification ESAM1C75- B.

2. CAUTION: Do not damage the wheel bearing oil seal.

Install the two axle shafts.

Axle Shaft

3. CAUTION: Do not damage the rubber O-ring in the axle shaft groove.

Install the U-washer.

1. Position the two U-washers on the button end of the axle shaft.

2. Pull the axle shaft outward.

Axle Shaft

4. NOTE: If a new pinion shaft lock bolt is unavailable, coat the threads with Threadlock and Sealer EOAZ-19554-AA or equivalent meeting Ford specification WSK-M2G351-A5 prior to installation.

Install the differential pinion shaft.

1. Align the hole in the differential pinion shaft with the case lock bolt hole.

2. Install a new differential pinion shaft lock bolt.

Axle Shaft

5. Install the differential housing cover and fill the rear axle with the specified lubrication. For additional information, refer to Differential Housing Cover in this section.

6. Install the rear brake anti-lock sensor. .

7. Install the rear brakes. .

8. Install the tire and wheel assembly. 9. Lower the vehicle.

    Removal
    1. Raise and support the vehicle. 2. Remove the wheel and tire assembly. 3. Remove the rear brake disc (2C026). 4. Remove the differential housing cover (4033) and drain the lubricant. For addi ...

    Other materials:

    Removal
    1. Remove the differential housing cover (4033) and drain the rear axle (4001). For additional information, refer to Differential Housing Cover in this section. 2. CAUTION: Reinstall the differential pinion shaft (4211) and the bolt in the differential case ...

    Driver and passenger airbags
    WARNING: Never place your arm or any objects over an airbag module. Placing your arm over a deploying airbag can result in serious arm fractures or other injuries. Objects placed on or over the airbag inflation area may cause those objects to be propelled by t ...

    Transmission (Removal)
    1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Lift up on the clutch pedal and secure it in place. 3. Remove the gearshift lever knob (7213). 4. Remove the console panel gearshift plate. Lift the gearshift leve ...