Ford Mustang (1999-2004) Service Manual: Lead Terminal Repair

Special Tool(s)

Heat Gun 107-R0300 or equivalent

Material

Item Specification
Rear Window Defroster Repair D8AZ-19562-AA WSB-M4J58-B

1. NOTE: The rear window glass must be at room temperature at the time of the repair.

Clean the bus bar in the area to be repaired with steel wool (3/0 to 4/0 grade).

Lead Terminal Repair

2. NOTE: Allow 10 minutes of drying time between the coats.

Apply three coats of rear window defroster repair to the surface.

Lead Terminal Repair

3. CAUTION: Do not overheat the rear window glass or damage to the rear window glass may occur.

Tin the bus bar repair area with solder.

Lead Terminal Repair

4. CAUTION: To prevent overheating the rear window glass, remove the soldering gun as soon as the solder flows.

Preheat the rear window glass in the area to be repaired using the special tool and solder the terminal to the bus bar.

Lead Terminal Repair

5. NOTE: Turn the heated rear window switch ON for five minutes prior to the final inspection of the repair.

Apply rear window defroster repair to the area as needed.

    Heated Window Grid Wire Repair
    Material Item Specification Dark Walnut Metallic Acrylic Lacquer Touch-up Paint ALBZ-19500-5858A or equivalent ESR-M2-P100- C Rear Window Defroster Repair D8AZ-19562-AA ...

    Door Window Glass Adjustment - Height Stop Adjustment
    1. Close the front door. 2. Loosen the screws. 3. Raise the door window glass to the desired height. 4. Tighten the screws. Door Window Glass Adjustment -Stabilizer 1. Raise the door window ...

    Other materials:

    Removal
    1. Remove brake master cylinder filler cap (2162). Check brake fluid level in brake master cylinder reservoir (2K478). Remove fluid until brake master cylinder reservoir is half full. 2. Raise and support the vehicle. 3. Remove the wheel and ...

    Electronic Engine Controls - Cobra
    Most of the Cobra engine electronic controls are similar to that of the non-supercharged 4.6L (2V) engine. These components are as follows: Crankshaft position (CKP) sensor Throttle position (TP) sensor Idle air control (IAC) valve Mass air ...

    Removal
    CAUTION: Since the engine is not free-wheeling, if the crankshaft or the camshafts are moved in any manner during removal and installation, the crankshaft and the camshafts must be re-synchronized. 1. Remove the engine front cover. For additional informatio ...