Ford Mustang (1999-2004) Service Manual: Lead Terminal Repair
Special Tool(s)
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Heat Gun 107-R0300 or equivalent |
Material
| Item | Specification |
| Rear Window Defroster Repair D8AZ-19562-AA | WSB-M4J58-B |
1. NOTE: The rear window glass must be at room temperature at the time of the repair.
Clean the bus bar in the area to be repaired with steel wool (3/0 to 4/0 grade).

2. NOTE: Allow 10 minutes of drying time between the coats.
Apply three coats of rear window defroster repair to the surface.

3. CAUTION: Do not overheat the rear window glass or damage to the rear window glass may occur.
Tin the bus bar repair area with solder.

4. CAUTION: To prevent overheating the rear window glass, remove the soldering gun as soon as the solder flows.
Preheat the rear window glass in the area to be repaired using the special tool and solder the terminal to the bus bar.

5. NOTE: Turn the heated rear window switch ON for five minutes prior to the final inspection of the repair.
Apply rear window defroster repair to the area as needed.
Heated Window Grid Wire Repair
Material
Item
Specification
Dark Walnut Metallic Acrylic
Lacquer Touch-up Paint
ALBZ-19500-5858A or
equivalent
ESR-M2-P100-
C
Rear Window Defroster Repair
D8AZ-19562-AA ...
Door Window Glass Adjustment - Height Stop Adjustment
1. Close the front door.
2. Loosen the screws.
3. Raise the door window glass to the desired height.
4. Tighten the screws.
Door Window Glass Adjustment -Stabilizer
1. Raise the door window ...
Other materials:
Air Conditioning (A/C) Pressure Relief Valve - 3.8L
Material
Item
Specification
PAG Refrigerant Compressor
Oil (R-134a Systems)
F7AZ-19589-DA (Motorcraft YN-
12-C)
WSH-M1C231-
B
Removal and Installation
1. Recover the refrigerant. For additional information, refer to Section.
2. Unlat ...
Pinpoint Tests
PINPOINT TEST A: NO COMMUNICATION WITH THE INSTRUMENT
CLUSTER
Test Step
Result / Action to Take
A1 CHECK THE BATTERY POWER SUPPLY TO THE INSTRUMENT
CLUSTER
YesGO to A2 .
No
REPAIR the circuit.
TEST the system
for normal
operation.
...
Knob
Removal
1. Remove the shifter top control panel.
2. Disconnect the electrical connectors.
3. Remove the shifter bezel.
4. Remove the bulb from the bezel.
5. Disconnect the TCS connector.
6. CAUTION: Extra force may be needed to lift up on the handle. Do ...

