Ford Mustang (1999-2004) Service Manual: Lead Terminal Repair

Special Tool(s)

Heat Gun 107-R0300 or equivalent

Material

Item Specification
Rear Window Defroster Repair D8AZ-19562-AA WSB-M4J58-B

1. NOTE: The rear window glass must be at room temperature at the time of the repair.

Clean the bus bar in the area to be repaired with steel wool (3/0 to 4/0 grade).

Lead Terminal Repair

2. NOTE: Allow 10 minutes of drying time between the coats.

Apply three coats of rear window defroster repair to the surface.

Lead Terminal Repair

3. CAUTION: Do not overheat the rear window glass or damage to the rear window glass may occur.

Tin the bus bar repair area with solder.

Lead Terminal Repair

4. CAUTION: To prevent overheating the rear window glass, remove the soldering gun as soon as the solder flows.

Preheat the rear window glass in the area to be repaired using the special tool and solder the terminal to the bus bar.

Lead Terminal Repair

5. NOTE: Turn the heated rear window switch ON for five minutes prior to the final inspection of the repair.

Apply rear window defroster repair to the area as needed.

    Heated Window Grid Wire Repair
    Material Item Specification Dark Walnut Metallic Acrylic Lacquer Touch-up Paint ALBZ-19500-5858A or equivalent ESR-M2-P100- C Rear Window Defroster Repair D8AZ-19562-AA ...

    Door Window Glass Adjustment - Height Stop Adjustment
    1. Close the front door. 2. Loosen the screws. 3. Raise the door window glass to the desired height. 4. Tighten the screws. Door Window Glass Adjustment -Stabilizer 1. Raise the door window ...

    Other materials:

    Leakage Inspection
    CAUTION: Do not try to stop the fluid leak by increasing the torque beyond specifications. This may cause damage to the case threads. Check the fluid filler tube connection at the transmission case. If leakage is found here, install a new grommet. Ch ...

    Oil Pan
    Special Tool(s) 3 Bar Engine Support Kit 303-F072 Lifting Bracket Set, Engine 303-D095 (D94L-6001-A) or equivalent Material ...

    Removal
    NOTE: The convertible top hydraulic components are removed from the vehicle as an assembly. The hydraulic components are individually repaired and the system must be bled before being installed into the vehicle. Hydraulic system 1. Unlatch the convertible to ...