Ford Mustang (1999-2004) Service Manual: Lead Terminal Repair

Special Tool(s)

Heat Gun 107-R0300 or equivalent

Material

Item Specification
Rear Window Defroster Repair D8AZ-19562-AA WSB-M4J58-B

1. NOTE: The rear window glass must be at room temperature at the time of the repair.

Clean the bus bar in the area to be repaired with steel wool (3/0 to 4/0 grade).

Lead Terminal Repair

2. NOTE: Allow 10 minutes of drying time between the coats.

Apply three coats of rear window defroster repair to the surface.

Lead Terminal Repair

3. CAUTION: Do not overheat the rear window glass or damage to the rear window glass may occur.

Tin the bus bar repair area with solder.

Lead Terminal Repair

4. CAUTION: To prevent overheating the rear window glass, remove the soldering gun as soon as the solder flows.

Preheat the rear window glass in the area to be repaired using the special tool and solder the terminal to the bus bar.

Lead Terminal Repair

5. NOTE: Turn the heated rear window switch ON for five minutes prior to the final inspection of the repair.

Apply rear window defroster repair to the area as needed.

    Heated Window Grid Wire Repair
    Material Item Specification Dark Walnut Metallic Acrylic Lacquer Touch-up Paint ALBZ-19500-5858A or equivalent ESR-M2-P100- C Rear Window Defroster Repair D8AZ-19562-AA ...

    Door Window Glass Adjustment - Height Stop Adjustment
    1. Close the front door. 2. Loosen the screws. 3. Raise the door window glass to the desired height. 4. Tighten the screws. Door Window Glass Adjustment -Stabilizer 1. Raise the door window ...

    Other materials:

    Security Access - Procedure
    Special Tool(s) Worldwide 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent diagnostic tool NOTE: The security access procedure is utilized to obtain passive anti-theft system (PATS) security access. PATS security acce ...

    Engine Coolant Temperature (ECT) Sensor - 4.6L (2V)
    Removal 1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Partially drain the cooling system. For additional information, refer to Section. 3. Disconnect the engine coolant temperature (ECT) sensor (12A648) ...

    Component Tests
    Battery-Load Test 1. With the engine running, turn the A/C on, the blower motor on high speed and the headlamps on high beam. 2. Increase the engine speed to approximately 2,000 rpm. The voltage should increase a minimum of 0.5 volt above the ba ...