Ford Mustang (1999-2004) Service Manual: Lead Terminal Repair

Special Tool(s)

Heat Gun 107-R0300 or equivalent

Material

Item Specification
Rear Window Defroster Repair D8AZ-19562-AA WSB-M4J58-B

1. NOTE: The rear window glass must be at room temperature at the time of the repair.

Clean the bus bar in the area to be repaired with steel wool (3/0 to 4/0 grade).

Lead Terminal Repair

2. NOTE: Allow 10 minutes of drying time between the coats.

Apply three coats of rear window defroster repair to the surface.

Lead Terminal Repair

3. CAUTION: Do not overheat the rear window glass or damage to the rear window glass may occur.

Tin the bus bar repair area with solder.

Lead Terminal Repair

4. CAUTION: To prevent overheating the rear window glass, remove the soldering gun as soon as the solder flows.

Preheat the rear window glass in the area to be repaired using the special tool and solder the terminal to the bus bar.

Lead Terminal Repair

5. NOTE: Turn the heated rear window switch ON for five minutes prior to the final inspection of the repair.

Apply rear window defroster repair to the area as needed.

    Heated Window Grid Wire Repair
    Material Item Specification Dark Walnut Metallic Acrylic Lacquer Touch-up Paint ALBZ-19500-5858A or equivalent ESR-M2-P100- C Rear Window Defroster Repair D8AZ-19562-AA ...

    Door Window Glass Adjustment - Height Stop Adjustment
    1. Close the front door. 2. Loosen the screws. 3. Raise the door window glass to the desired height. 4. Tighten the screws. Door Window Glass Adjustment -Stabilizer 1. Raise the door window ...

    Other materials:

    Seats (Diagnosis and Testing)
    Refer to Wiring Diagrams Cell 120 , Power Seats for schematic and connector information. Refer to Wiring Diagrams Cell 122 , Power Lumbar Seats for schematic and connector information. Special Tool(s) 73 III Automotive Meter 105-R0057 In ...

    Retractor - Rear Seat Safety Belt, Coupe
    Special Tool(s) Torx Bit, Safety Belt Bolt 501-010 (T77L-2100-A) Removal 1. Remove the quarter trim panel (31012) and the angel wing trim. For additional information, refer to Section. 2. Using the special tool, remove the D-ring bolt. 3. U ...

    Mirror - Motor
    Removal 1. Push in the upper edge of the mirror glass to the maximum travel. 2. Grasp the bottom of the mirror glass, pull outward and remove the mirror glass. 3. Remove the mirror motor screws. 4. Disconnect the mirror motor electrical connector. 5. ...