Ford Mustang (1999-2004) Service Manual: Principles of Operation
NOTE: A new instrument cluster must be reconfigured. Refer to Section.
The instrument cluster is a hybrid electronic cluster (HEC). The instrument cluster uses both hardwired and the standard corporate protocol (SCP) communication network to transmit and receive information. As a technician it is very important to understand:
- where the input originates from.
- all information necessary in order for a feature to operate.
- which module(s) receive(s) the input or command message.
- does the module which received the input control the output of the feature, or does it output a message over the SCP network to another module?
- which module controls the output of the feature.
The instrument cluster carries out a display prove-out to verify that the warning/indicator miniature bulbs for monitored systems are functioning correctly. When the ignition switch is in the ON position with the engine off, the following warning indicators will prove out:
- anti-lock brake (ABS) warning indicator
- air bag warning indicator
- BRAKE warning indicator
- charging system indicator
- fail safe cooling warning indicator
- low coolant level indicator
- low fuel warning indicator
- traction control indicator
Instrument Cluster (Diagnosis and Testing)
Refer to Wiring Diagrams Cell 60 , Instrument Cluster for schematic and
connector information.
Special Tool(s)
Worldwide Diagnostic System
(WDS)
418-F224,
New Generation STAR (NGS) ...
Instrument Cluster Replacement
When it is necessary to install a new instrument cluster, contact the
Instrument Cluster Program.
Gauge Indication Systems
Tachometer
Engine rpm information is relayed to the instrument cluster f ...
Other materials:
Disassembly
1. CAUTION: Do not place the cylinder head flat on the bench; the
valves will bend.
CAUTION: Before disassembly begins, mark the valve position on the face of each
valve being removed. The valves must be re-installed into the same positions.
Install the spec ...
Tracing Powder
Tracing powder is used to check both the uniformity of contact and the
tension of a seal against its
sealing surface. These tests are usually done when a suspected air leak/noise
appears to originate
from the seal area or during the alignment and adjustment ...
Rear Drive Axle and Differential
The axle housing assembly consists of a cast center section with two
steel tube assemblies and
a stamped differential housing cover (4033). The differential housing cover
uses silicone sealant
as a gasket.
The hypoid-design gearset consis ...
