Ford Mustang (1999-2004) Service Manual: Removal
1. Remove the differential assembly from the differential housing. For additional information, refer to Differential Case in this section.
2. CAUTION: Record the torque necessary to maintain rotation of the drive pinion gear through several revolutions prior to removing the pinion flange (4851).
Remove the pinion flange. For additional information, refer to Drive Pinion Flange and Drive Pinion Seal in this section.
3. Force the rear axle drive pinion seal metal flange up. Install gripping pliers and strike with a hammer to remove the seal.
4. Remove the rear axle drive pinion shaft oil slinger (4670).
5. Using the special tool and a soft-faced hammer, drive the pinion assembly out of the outer differential pinion bearing (4621) and remove the drive pinion through the rear of the differential housing (4010).
6. Remove the outer differential pinion bearing.
7. Remove and discard the collapsible spacer (4662).
8. Using the special tool and a suitable press, remove the inner differential pinion bearing (4630).
9. NOTE: Do not remove the pinion bearing cups from the differential housing unless the cups are damaged.
Using the special tools, remove the outer differential drive pinion bearing cup (4616).
10. Using the special tools, remove the inner rear axle pinion bearing cup (4628).
Drive Pinion
Special Tool(s)
Adapter for 205-S127
205-105 (T76P-4020-A3)
Adapter for 205-S127
205-109 (T76P-4020-A9)
Adapter for 205-S127
205-110 (T76P-4020-A10)
Adapter fo ...
Installation
Using special tool 205-024
NOTE: This is the preferred method for installing the pinion bearing
cups. If necessary, proceed to
Using special tools 205-153, 205-024, 205-231, and 205-D055 in this proc ...
Other materials:
Torque Converter Leak Check
Special Tool(s)
Leak Tester, Torque Converter
307-421
1. Clean the outside surface of the torque converter.
2. Install the special tool into the converter hub.
3. WARNING: Always follow correct safety procedures while using press.
Failure t ...
Inspection and Verification
NOTE: Upon installation of a new GEM, the module must be
reconfigured. For additional information,
refer to Section.
1. The warning lamps are a GEM controlled system; refer to Section.
2. Verify the customer concern by operating the system in questio ...
Information contained on the tire sidewall
Both U.S. and Canada Federal regulations require tire manufacturers
to place standardized information on the sidewall of all tires. This
information identifies and describes the fundamental characteristics of
the tire and also provides a U.S. DOT Tire Identifi ...
