Ford Mustang (1999-2004) Service Manual: Rear Drive Axle/Differential - Ford 8.8-Inch Ring Gear
General Specifications
Torque Specifications
| Description | Nm | lb-ft | lb-in |
| Bolt retaining the differential pinion shaft to the differential case | 30 | 22 | - |
| Bolt retaining the driveshaft yoke to the pinion flange | 112 | 83 | - |
| Bolt retaining the differential housing cover to the differential housing | 44 | 32 | - |
| Oil filler plug | 30 | 22 | - |
| Pinion bearing preload (used pinion bearings) | 0.9-1.5 | - | 8-14 |
| Pinion bearing preload (new pinion bearings) | 1.8-3.3 | - | 16-29 |
| Adapter for 205-S127 | 2.2 | - | 20 |
| Bolt retaining the bearing cap to the differential case | 105 | 77 | - |
| Bolt retaining the ring gear to the differential case | 106 | 77 | - |
- Rear Drive Axle and Differential
- Rear Wheel Bearing and Axle Shaft Oil Seal
- Drive Pinion
- Differential Case
- Axle Housing
- Differential Case and Ring Gear - Conventional
- Differential Case and Ring Gear - Traction-Lok
Assembly
1. Lubricate the differential side gear thrust washers and the differential
side gear journals, and
assemble the washers to the gears.
Use SAE 80W-90 Premium Rear Axle Lubricant XY-80W90-QL or equi ...
Rear Drive Axle and Differential
The axle housing assembly consists of a cast center section with two
steel tube assemblies and
a stamped differential housing cover (4033). The differential housing cover
uses sili ...
Other materials:
Gear (Removal and Installation)
Special Tool(s)
Teflon Seal Replacer Set
211-D027 (D90P-3517-A) or
Equivalent
Tie Rod End Remover
211-001 (TOOL-3290-D)
Removal
1. Turn the steering wheel as necessary to position the wheels in the
straight-ahead position. Do
not loc ...
Air Cleaner Outlet Pipe - 4.6L (4V)
Removal and Installation
Cobra
1. Disconnect the intake air temperature (IAT) sensor.
All vehicles
2. Disconnect the vacuum hose.
3. Disconnect the breather hose.
NOTE: Cobra shown, Mach I similar.
4. Loosen the clamps and remove the air cleaner outle ...
Piston - Pin to Bore Diameter
1. WARNING: Cover the end of the pin bore with a hand or shop rag when
removing
the retainer ring, since it has a tendency to spring out. Wear eye protection.
NOTE: Piston and piston pins are a matched set and should not be
interchanged.
Measure the pisto ...
