Ford Mustang (1999-2004) Service Manual: Rear Drive Axle/Differential - Ford 8.8-Inch Ring Gear
General Specifications
Torque Specifications
| Description | Nm | lb-ft | lb-in |
| Bolt retaining the differential pinion shaft to the differential case | 30 | 22 | - |
| Bolt retaining the driveshaft yoke to the pinion flange | 112 | 83 | - |
| Bolt retaining the differential housing cover to the differential housing | 44 | 32 | - |
| Oil filler plug | 30 | 22 | - |
| Pinion bearing preload (used pinion bearings) | 0.9-1.5 | - | 8-14 |
| Pinion bearing preload (new pinion bearings) | 1.8-3.3 | - | 16-29 |
| Adapter for 205-S127 | 2.2 | - | 20 |
| Bolt retaining the bearing cap to the differential case | 105 | 77 | - |
| Bolt retaining the ring gear to the differential case | 106 | 77 | - |
- Rear Drive Axle and Differential
- Rear Wheel Bearing and Axle Shaft Oil Seal
- Drive Pinion
- Differential Case
- Axle Housing
- Differential Case and Ring Gear - Conventional
- Differential Case and Ring Gear - Traction-Lok
Assembly
1. Lubricate the differential side gear thrust washers and the differential
side gear journals, and
assemble the washers to the gears.
Use SAE 80W-90 Premium Rear Axle Lubricant XY-80W90-QL or equi ...
Rear Drive Axle and Differential
The axle housing assembly consists of a cast center section with two
steel tube assemblies and
a stamped differential housing cover (4033). The differential housing cover
uses sili ...
Other materials:
Master Cylinder - Hydro-Boost
Removal
1. Disconnect the fluid level sensor connector.
2. Disconnect the brake tubes.
3. Remove the brake master cylinder nuts.
4. Remove the brake master cylinder (2140).
Installation
1. To install, reverse the removal procedure.
Bleed the brak ...
Cylinder Head Temperature (CHT) Sensor - 3.8L
Removal
1. Disconnect the battery ground cable. For additional information
refer to Section.
2. Disconnect the cylinder head temperature sensor connector.
3. Remove the CHT sensor.
Installation
1. To install, reverse the removal procedure. ...
Disassembly
1. CAUTION: Do not place the cylinder head flat on the bench; the
valves will bend.
CAUTION: Before disassembly begins, mark the valve position on the face of each
valve being removed. The valves must be re-installed into the same positions.
Install the spec ...
