Ford Mustang (1999-2004) Service Manual: Rear Drive Axle/Differential - Ford 8.8-Inch Ring Gear
General Specifications
Torque Specifications
| Description | Nm | lb-ft | lb-in |
| Bolt retaining the differential pinion shaft to the differential case | 30 | 22 | - |
| Bolt retaining the driveshaft yoke to the pinion flange | 112 | 83 | - |
| Bolt retaining the differential housing cover to the differential housing | 44 | 32 | - |
| Oil filler plug | 30 | 22 | - |
| Pinion bearing preload (used pinion bearings) | 0.9-1.5 | - | 8-14 |
| Pinion bearing preload (new pinion bearings) | 1.8-3.3 | - | 16-29 |
| Adapter for 205-S127 | 2.2 | - | 20 |
| Bolt retaining the bearing cap to the differential case | 105 | 77 | - |
| Bolt retaining the ring gear to the differential case | 106 | 77 | - |
- Rear Drive Axle and Differential
- Rear Wheel Bearing and Axle Shaft Oil Seal
- Drive Pinion
- Differential Case
- Axle Housing
- Differential Case and Ring Gear - Conventional
- Differential Case and Ring Gear - Traction-Lok
Assembly
1. Lubricate the differential side gear thrust washers and the differential
side gear journals, and
assemble the washers to the gears.
Use SAE 80W-90 Premium Rear Axle Lubricant XY-80W90-QL or equi ...
Rear Drive Axle and Differential
The axle housing assembly consists of a cast center section with two
steel tube assemblies and
a stamped differential housing cover (4033). The differential housing cover
uses sili ...
Other materials:
Gearshift Rail Bushing
Special Tool(s)
Universal Puller Set
303-DS005 (D80L-100-A) or
equivalent
Installer, Shift Rail Bushing
308-244 (T96P-7025-F)
Slide Hammer
100-001 (T50T-100-A)
Disassembly and Assembly
1. Using the special tools, r ...
Disassembly
Initial disassembly
1. Remove the differential housing cover (4033) and drain the lubricant into
a suitable container.
2. Wipe the lubricant from the internal working parts and inspect the parts for
wear and damage.
3. Using the special tool, measure and n ...
Symptom Chart
NOTE: New speed control diagnostic software is available in Version 12
or higher for the diagnostic
tool. When using this software, it is necessary to use Next Generation Speed
Control Adapter 007-
00586 with the diagnostic tool.
NOTE: Refer to the Wiring Di ...
