Ford Mustang (1999-2004) Service Manual: Removal

1. Raise and support the vehicle.

2. Remove the wheel and tire assembly.

3. WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If brake fluid contacts eyes, flush eyes with running water for 15 minutes, get medical attention if irritation persists. If taken internally, drink water and induce vomiting. Get medical attention immediately.

CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, wash it with water immediately.

Disconnect the front brake hose (2078).

1. Remove the front brake flow bolt.

2. Disconnect the front brake hose.

3. Remove and discard the copper washers. Plug the front brake hose.

Caliper

4. Remove the caliper bolts.

1. Hold the guide pins stationary.

2. Remove the caliper bolts.

Caliper

5. Lift the caliper off the anchor plate (2B292).

Caliper

6. Inspect the disc brake caliper.

  • If leaks or damaged boots are found, disassembly is required. For additional information, refer to Caliper in this section.

Caliper

    Caliper
    ...

    Installation
    1. Make sure the anti-rattle spring is correctly positioned in the caliper. 2. CAUTION: Make sure guide pin boots are correctly seated or damage to guide pins can occur. Install the disc brake c ...

    Other materials:

    Piston - Ring End Gap
    CAUTION: Use care when fitting piston rings to avoid possible damage to the piston ring or the cylinder bore. CAUTION: Piston rings should not be transferred from one piston to another. NOTE: Cylinder bore must be within specification for taper and out-of ...

    Air Conditioning (A/C) System Check - Retail Procedure
    NOTE: This Retail Procedure is not eligible for claiming on Ford paid repairs (warranty and ESP). NOTE: The engine should be run at idle for 10 minutes with the air conditioning on and set to MAX A/C before carrying out this retail procedure. NOTE: Re ...

    Gear (Removal and Installation)
    Special Tool(s) Teflon Seal Replacer Set 211-D027 (D90P-3517-A) or Equivalent Tie Rod End Remover 211-001 (TOOL-3290-D) Removal 1. Turn the steering wheel as necessary to position the wheels in the straight-ahead position. Do not loc ...