Ford Mustang (1999-2004) Service Manual: Removal

1. Remove the upper intake manifold. For additional information, refer to Upper Intake Manifold in this section.

2. Partially drain the cooling system. For additional information, refer to Section.

3. Relieve the fuel system pressure. For additional information, refer to Section.

4. Disconnect the fuel rail pressure (FRP) sensor electrical connector and vacuum hose.

Lower Intake Manifold

5. Disconnect the fuel supply tube spring lock coupling. For additional information, refer to Section.

6. Disconnect and position the engine wire harness aside.

Lower Intake Manifold

7. Disconnect the intake manifold runner control (IMRC) electrical connector.

Lower Intake Manifold

8. Remove the heater bypass tube. For additional information, refer to Section.

9. Disconnect the heater hose.

Lower Intake Manifold

10. Disconnect the exhaust gas recirculation (EGR) vacuum tube.

Lower Intake Manifold

11. Disconnect the EGR tube from the EGR valve.

Lower Intake Manifold

12. Disconnect the radiator upper hose and coolant bypass hose.

Lower Intake Manifold

13. Disconnect the electrical connector.

Lower Intake Manifold

14. NOTE: Remove the fuel injection supply manifold and fuel injectors as an assembly.

Remove the bolts and the fuel injection supply manifold.

Lower Intake Manifold

15. NOTE: For ease in installation, record the location of the short bolts and the long bolts.

Remove the lower intake manifold.

1. Remove the eight short bolts.

2. Remove the six long bolts.

3. Remove the lower intake manifold.

Lower Intake Manifold

16. Remove and discard the intake manifold gaskets.

Lower Intake Manifold

 

Lower Intake Manifold

    Lower Intake Manifold
    Material ...

    Installation
    1. NOTE: If the lower intake manifold is not secured within four minutes, the sealant must be removed and the sealing area cleaned with metal surface cleaner. Allow to dry until there is no sign ...

    Other materials:

    In California (U.S. Only)
    California Civil Code Section 1793.2(d) requires that, if a manufacturer or its representative is unable to repair a motor vehicle to conform to the vehicle’s applicable express warranty after a reasonable number of attempts, the manufacturer shall be requir ...

    Lock Cylinder - Luggage Compartment Lid
    Removal 1. NOTE: Individual lock cylinders are repaired by discarding the inoperative cylinder and building a new lock cylinder using the appropriate lock repair package. The lock repair package includes a detailed instruction sheet to build the ne ...

    Engine Coolant Temperature (ECT) Sensor - Cobra
    Material Item Specification Pipe Sealant with Teflon D8AZ-19554-A WSK-M2G350-A2 Removal and Installation 1. Partially drain the engine cooling system. For additional information, refer to Section. 2. Disconnect the engine coolant te ...