Ford Mustang (1999-2004) Service Manual: Removal
1. Remove the upper intake manifold. For additional information, refer to Upper Intake Manifold in this section.
2. Partially drain the cooling system. For additional information, refer to Section.
3. Relieve the fuel system pressure. For additional information, refer to Section.
4. Disconnect the fuel rail pressure (FRP) sensor electrical connector and vacuum hose.
5. Disconnect the fuel supply tube spring lock coupling. For additional information, refer to Section.
6. Disconnect and position the engine wire harness aside.
7. Disconnect the intake manifold runner control (IMRC) electrical connector.
8. Remove the heater bypass tube. For additional information, refer to Section.
9. Disconnect the heater hose.
10. Disconnect the exhaust gas recirculation (EGR) vacuum tube.
11. Disconnect the EGR tube from the EGR valve.
12. Disconnect the radiator upper hose and coolant bypass hose.
13. Disconnect the electrical connector.
14. NOTE: Remove the fuel injection supply manifold and fuel injectors as an assembly.
Remove the bolts and the fuel injection supply manifold.
15. NOTE: For ease in installation, record the location of the short bolts and the long bolts.
Remove the lower intake manifold.
1. Remove the eight short bolts.
2. Remove the six long bolts.
3. Remove the lower intake manifold.
16. Remove and discard the intake manifold gaskets.
Lower Intake Manifold
Material ...Installation
1. NOTE: If the lower intake manifold is not secured within four minutes, the sealant must be removed and the sealing area cleaned with metal surface cleaner. Allow to dry until there is no sign ...Other materials:
Removal
CAUTION: Suspension fasteners are critical parts because they affect
performance of vital
components and systems and their failure can result in major service expense. A
new part with
the same part number must be installed if installation becomes necessary. ...
Differential Case and Ring Gear
Special Tool(s)
2-Jaw Puller
205-D072 (D97L-4221-A) or
equivalent
Installer, Differential Side
Bearing
205-009 (T57L-4221-A1)
Step Plate
205-D016 (D80L-630-5) or
equivalent
...
Disc and Pressure Plate - 3.8L and 4.6L (2V) Engines
Special Tool(s)
Clutch Aligner
308-020 (T74P-7137-K)
Material
Item
Specification
Premium Long Life Grease
XG-1-C
ESA-M1C75-B
1. Remove the transmission.
2. CAUTION: Loosen the bolts evenly to prevent clutch pressure plate
...