Ford Mustang (1999-2004) Service Manual: Removal
1. Remove the upper intake manifold. For additional information, refer to Upper Intake Manifold in this section.
2. Partially drain the cooling system. For additional information, refer to Section.
3. Relieve the fuel system pressure. For additional information, refer to Section.
4. Disconnect the fuel rail pressure (FRP) sensor electrical connector and vacuum hose.
5. Disconnect the fuel supply tube spring lock coupling. For additional information, refer to Section.
6. Disconnect and position the engine wire harness aside.
7. Disconnect the intake manifold runner control (IMRC) electrical connector.
8. Remove the heater bypass tube. For additional information, refer to Section.
9. Disconnect the heater hose.
10. Disconnect the exhaust gas recirculation (EGR) vacuum tube.
11. Disconnect the EGR tube from the EGR valve.
12. Disconnect the radiator upper hose and coolant bypass hose.
13. Disconnect the electrical connector.
14. NOTE: Remove the fuel injection supply manifold and fuel injectors as an assembly.
Remove the bolts and the fuel injection supply manifold.
15. NOTE: For ease in installation, record the location of the short bolts and the long bolts.
Remove the lower intake manifold.
1. Remove the eight short bolts.
2. Remove the six long bolts.
3. Remove the lower intake manifold.
16. Remove and discard the intake manifold gaskets.
Lower Intake Manifold
Material
...
Installation
1. NOTE: If the lower intake manifold is not secured within four
minutes, the sealant must be
removed and the sealing area cleaned with metal surface cleaner. Allow to
dry until there is no
sign ...
Other materials:
In California (U.S. Only)
California Civil Code Section 1793.2(d) requires that, if a manufacturer
or its representative is unable to repair a motor vehicle to conform to the
vehicle’s applicable express warranty after a reasonable number of
attempts, the manufacturer shall be requir ...
Lock Cylinder - Luggage Compartment Lid
Removal
1. NOTE: Individual lock cylinders are repaired by discarding the
inoperative cylinder and building
a new lock cylinder using the appropriate lock repair package. The lock
repair package includes
a detailed instruction sheet to build the ne ...
Engine Coolant Temperature (ECT) Sensor - Cobra
Material
Item
Specification
Pipe Sealant with Teflon
D8AZ-19554-A
WSK-M2G350-A2
Removal and Installation
1. Partially drain the engine cooling system. For additional
information, refer to Section.
2. Disconnect the engine coolant te ...