Ford Mustang (1999-2004) Service Manual: Engine - 3.8L

General Specifications

General Specifications

General Specifications

General Specifications

General Specifications

a - 20-200 seconds to leakdown 3.18 mm (0.125 in) with 225 Newtons (50 pounds) load and tappet filled with leak-down fluid.

Torque Specifications

Torque Specifications

Torque Specifications

Torque Specifications

a - Refer to the procedure in this section

b - Advance one-half turn after gasket contacts the sealing surface.

Engine (DESCRIPTION AND OPERATION)

The 3.8L engine has:

  • a V-block with six cylinders and splayed crankpins.
  • a distributorless ignition system.
  • a multiport, sequential fuel injection (SFI) system.
  • overhead valves.
  • hydraulic valve tappets for automatic lash adjustment.
  • connecting rod parting faces that are unique with an interference fit.
  • an engine dynamic balance shaft.
Exhaust Manifold - Inspection
Special Tool(s) Straight Edge 303-D039 (D83L-4201-A) or equivalent 1. Place a straight edge across the exhaust manifold flanges and check for warping with a feeler gauge. Bearing ...

Engine Component View
Cylinder Heads and Valve Train Components   Engine Front Cover Components   Engine Components   Cylinder Block and Lower End Components   Engine (DIAGNOSIS AND TESTI ...

Other materials:

Removal
1. Use a suitable suction device to lower the brake fluid level in the master cylinder reservoir. 2. Raise and support the vehicle. 3. Remove the wheel and tire assembly. 4. Inspect the pads for wear or contamination, install new if worn to ...

Disc Check
Special Tool(s) Brake/Automobile Brake Drum System with Vacuum 164-R3622 or equivalent Dial Indicator/Magnetic Base 100-D002 (D78P-4201-B) or equivalent WARNING: Dust and dirt present on wheel brake and clutch assemblies may ...

Bypass Tube - Mach I
Material Item Specification Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1 Removal and Installation 1. Remove the air intake scoop and bracket. For additional information, refer to Sec ...