Ford Mustang (1999-2004) Service Manual: Throttle Body

Removal and Installation

WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may ignite. Failure to follow these instructions may result in personal injury.

CAUTION: The throttle body bore and plate area have a special coating and cannot be cleaned.

1. Remove the air cleaner outlet tube (9B659). For additional information, refer to Section.

2. Disconnect the throttle position (TP) sensor electrical connector.

Throttle Body

3. Disconnect the accelerator cable (9A758) and (if equipped) the speed control actuator cable (9A825).

Throttle Body

4. NOTE: Discard the throttle body gasket after removing the throttle body.

Remove the throttle body.

  • Remove the nuts.
  • Remove the bolts.

Throttle Body

5. To install, reverse the removal procedure.

    Fuel Injectors
    Material Item Specification SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H Removal and Installation WARNING: Do not smoke or carry lighted ...

    Other materials:

    Piston
    Material Item Specification Super Premium SAE 5W-20 Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H Disassembly 1. Press the piston pin out of the connecting rod and piston assembly. 2. Remove the connecting rod from the piston. 3. ...

    Disassembly
    1. Remove the retaining ring above fifth gear. 2. CAUTION: Hand tighten the special tool to prevent gear damage. CAUTION: Support the output shaft while using the press to prevent damage to the shaft or gears. Using the special tool, press fifth gear, the s ...

    Switch - Horn
    Removal 1. Remove the driver side air bag module (043B13). Refer to Section. 2. Remove the switches. 1. Disconnect the horn wire from the switches. 2. Remove the horn switch screws and remove the switches. Installation 1. To install, reve ...