Ford Mustang (1999-2004) Service Manual: Throttle Body

Removal and Installation

WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may ignite. Failure to follow these instructions may result in personal injury.

CAUTION: The throttle body bore and plate area have a special coating and cannot be cleaned.

1. Remove the air cleaner outlet tube (9B659). For additional information, refer to Section.

2. Disconnect the throttle position (TP) sensor electrical connector.

Throttle Body

3. Disconnect the accelerator cable (9A758) and (if equipped) the speed control actuator cable (9A825).

Throttle Body

4. NOTE: Discard the throttle body gasket after removing the throttle body.

Remove the throttle body.

  • Remove the nuts.
  • Remove the bolts.

Throttle Body

5. To install, reverse the removal procedure.

    Fuel Injectors
    Material Item Specification SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H Removal and Installation WARNING: Do not smoke or carry lighted ...

    Other materials:

    Auxiliary Power Points
    WARNING: Do not plug optional electrical accessories into the cigarette lighter socket (if equipped). Improper use of the lighter can cause damage not covered by your warranty, and can result in fire or serious injury. Note: If used when the engine is not runn ...

    Valve Stem to Valve Guide Clearance
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent Clearance Gauge, Valve Guide 303-004 (TOOL-6505-E) or equivalent NOTE: Valve stem diameter must be within specifications before checkin ...

    Reservoir
    Removal WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If brake fluid contacts eyes, flush eyes with running water for 15 minutes. Get medical attention if irritation persi ...