Ford Mustang (1999-2004) Service Manual: Fuel Injectors

Material

Item Specification
SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H

Removal and Installation

WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may ignite. Failure to follow these instructions may result in personal injury.

WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running. Before working on or disconnecting any of the fuel lines or fuel system components, the fuel pressure must be relieved. Failure to follow these instructions may result in personal injury

1. Remove the supply manifold. For additional information, refer to Supply Manifold in this section.

2. Remove the six fuel injectors from the supply manifold.

Fuel Injectors

3. CAUTION: The retaining clip must be in the upper groove on the injector or the injector may become loose.

NOTE: Inspect the two O-rings from each fuel injector. Install new O-rings as needed.

NOTE: Lubricate the new O-rings with clean engine oil to aid installation.

To install, reverse the removal procedure.

Fuel Injectors

    Throttle Body
    Removal and Installation WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present an ...

    Fuel Charging Wiring Harness
    Removal and Installation WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present an ...

    Other materials:

    Component Tests
    Battery-Load Test 1. With the engine running, turn the A/C on, the blower motor on high speed and the headlamps on high beam. 2. Increase the engine speed to approximately 2,000 rpm. The voltage should increase a minimum of 0.5 volt above the ba ...

    Moulding - Rocker Panel
    Removal 1. Remove the front rocker panel moulding screw. 2. Remove the strip. 3. Remove the rear rocker panel moulding screw. 4. Remove the pin-type retainers and the rocker panel moulding. Installation 1. To install, reverse the removal procedure. ...

    Installation
    1. Install the bushings, if removed. 2. Using the transmission jack, raise the rear axle assembly into position. 3. Install the bolts and nuts. 4. Install the bolts. 5. CAUTION: Align the index-marks. CAUTION: Install the driveshaft with new bolts. If ...