Ford Mustang (1999-2004) Service Manual: Torque Converter (Disassembly and Assembly of Subassemblies)
1. A new or remanufactured torque converter must be installed if one or more of the following statements is true:
- A torque converter malfunction has been determined based on complete diagnostic procedures.
- Converter stud or studs, impeller hub or bushing are damaged.
- Discoloration (due to overheating).
- The torque converter is found to be out of specification when carrying out one of the following torque converter checks:
- One-Way Clutch Check
- End Play Check
- Stator to Turbine Interference Check
- Stator to Impeller Interference Check
- Torque Converter Leak Check
- Evidence of transmission assembly or fluid contamination due to the following transmission or converter failure modes:
- Major metallic failure.
- Multiple clutches or clutch plate failures.
- Sufficient component wear which results in metallic contamination.
Assembly
1. NOTE: Lubricate direct clutch piston inner seal and seal protector
with petroleum jelly.
Using the special tool, install the inner piston seal.
Install the seal with sealing lip facing down.
...
Torque Converter Cleaning And Inspection
Material
Item
Specification
MERCON V Automatic
Transmission Fluid
XT-5-QM, XT-5-DM
MERCON V
1. If a new torque converter is being installed, continue with Substep 2 of
Step 2.
...
Other materials:
Inspection and Verification
1. Verify the customer concern is with the evaporative emission (EVAP)
system.
2. Visually inspect for the following obvious signs of mechanical damage.
Visual Inspection Chart
Mechanical
Fuel filler cap
EVAP test port
...
Removal
1. Remove the roller followers. For additional information, refer to Roller
Followers in this section.
2. Remove the LH timing chain for the LH side and both timing chains for the RH
side. For
additional information, refer to Timing Drive Components in this ...
Pump - CII
Special Tool(s)
Teflon Seal Replacer Set
211D027 (D90P-3517-A) or
equivalent
Removal and Installation
1. Disconnect the power steering hose. Remove and discard the seal ring.
2. Disconnect the power steering hose.
3. Remove the pulley.
...
