Ford Mustang (1999-2004) Service Manual: Torque Converter (Disassembly and Assembly of Subassemblies)

1. A new or remanufactured torque converter must be installed if one or more of the following statements is true:

  • A torque converter malfunction has been determined based on complete diagnostic procedures.
  • Converter stud or studs, impeller hub or bushing are damaged.
  • Discoloration (due to overheating).
  • The torque converter is found to be out of specification when carrying out one of the following torque converter checks:
  • One-Way Clutch Check
  • End Play Check
  • Stator to Turbine Interference Check
  • Stator to Impeller Interference Check
  • Torque Converter Leak Check
  • Evidence of transmission assembly or fluid contamination due to the following transmission or converter failure modes:
  • Major metallic failure.
  • Multiple clutches or clutch plate failures.
  • Sufficient component wear which results in metallic contamination.
    Assembly
    1. NOTE: Lubricate direct clutch piston inner seal and seal protector with petroleum jelly. Using the special tool, install the inner piston seal. Install the seal with sealing lip facing down. ...

    Torque Converter Cleaning And Inspection
    Material Item Specification MERCON V Automatic Transmission Fluid XT-5-QM, XT-5-DM MERCON V 1. If a new torque converter is being installed, continue with Substep 2 of Step 2. ...

    Other materials:

    Motorcraft part numbers
    1For spark plug replacement, see your authorized dealer. See Scheduled Maintenance Information for the appropriate intervals for changing the spark plugs. Replace the spark plugs with ones that meet Ford material and design specifications for your vehicle, ...

    Installation
    1. Align the center mark on the cover assembly to the V-notch on the rear glass assembly and staple the entire length of the number four bow. 2. Center the listing sleeve on the bottom of the folding top number two bow. 3. Position the listing sleeve onto ...

    Catalyst Monitor Sensor
    Special Tool(s) Socket, Exhaust Gas Oxygen Sensor 303-476 (T94P-9472-A) Material Item Specification Penetrating and Lock Lubricant or equivalent E8AZ-19A501- B Removal and Installation 1. Disconnect the battery ground ...