Ford Mustang (1999-2004) Service Manual: Torque Converter (Disassembly and Assembly of Subassemblies)

1. A new or remanufactured torque converter must be installed if one or more of the following statements is true:

  • A torque converter malfunction has been determined based on complete diagnostic procedures.
  • Converter stud or studs, impeller hub or bushing are damaged.
  • Discoloration (due to overheating).
  • The torque converter is found to be out of specification when carrying out one of the following torque converter checks:
  • One-Way Clutch Check
  • End Play Check
  • Stator to Turbine Interference Check
  • Stator to Impeller Interference Check
  • Torque Converter Leak Check
  • Evidence of transmission assembly or fluid contamination due to the following transmission or converter failure modes:
  • Major metallic failure.
  • Multiple clutches or clutch plate failures.
  • Sufficient component wear which results in metallic contamination.
    Assembly
    1. NOTE: Lubricate direct clutch piston inner seal and seal protector with petroleum jelly. Using the special tool, install the inner piston seal. Install the seal with sealing lip facing down. ...

    Torque Converter Cleaning And Inspection
    Material Item Specification MERCON V Automatic Transmission Fluid XT-5-QM, XT-5-DM MERCON V 1. If a new torque converter is being installed, continue with Substep 2 of Step 2. ...

    Other materials:

    Pinpoint Tests - OSC Equipped Vehicles
    Special Tool(s) Breakout Box, EEC-V Control System 418-049 (T94L-50-EEC-V) or equivalent MLP-TR Cable 418-F107 (007-00111) or equivalent Worldwide Diagnostic System (WDS) 418-F224 New Generation STAR (NGS) T ...

    Installation
    Lift cylinder 1. NOTE: Be sure that each fitting is installed in the correct position on the folding top hydraulic component. NOTE: Make sure that the tetra seal is installed in the bottom of each of the folding top hydraulic cylinder ports before attaching ...

    Brake Disc Machining
    Special Tool(s) Gauge, Clutch Housing 308-021 (T75L-4201-A) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent Material Item Specification Metal Surface Cleaner F4AZ-19A536-RA or equiv ...