Ford Mustang (1999-2004) Service Manual: Torque Converter (Disassembly and Assembly of Subassemblies)

1. A new or remanufactured torque converter must be installed if one or more of the following statements is true:

  • A torque converter malfunction has been determined based on complete diagnostic procedures.
  • Converter stud or studs, impeller hub or bushing are damaged.
  • Discoloration (due to overheating).
  • The torque converter is found to be out of specification when carrying out one of the following torque converter checks:
  • One-Way Clutch Check
  • End Play Check
  • Stator to Turbine Interference Check
  • Stator to Impeller Interference Check
  • Torque Converter Leak Check
  • Evidence of transmission assembly or fluid contamination due to the following transmission or converter failure modes:
  • Major metallic failure.
  • Multiple clutches or clutch plate failures.
  • Sufficient component wear which results in metallic contamination.
    Assembly
    1. NOTE: Lubricate direct clutch piston inner seal and seal protector with petroleum jelly. Using the special tool, install the inner piston seal. Install the seal with sealing lip facing down. ...

    Torque Converter Cleaning And Inspection
    Material Item Specification MERCON V Automatic Transmission Fluid XT-5-QM, XT-5-DM MERCON V 1. If a new torque converter is being installed, continue with Substep 2 of Step 2. ...

    Other materials:

    Pinpoint Test M: DTC B1891 - Air Bag Tone Warning Indicator Circuit Shorted to Battery or Ignition
    Normal Operation The restraints control module (RCM) monitors its connection to the generic electronic module (GEM) at pin 10. This connection is used to signal a chime if the air bag indicator is inoperative and another SRS fault exists. If the RC ...

    Subwoofer Amplifier - Mach 1000
    Removal and Installation 1. Remove the subwoofer assembly. 1. Remove the two attaching nuts. 2. Remove the screw. 3. Disconnect the electrical connectors. 2. Remove the subwoofer amplifiers. Remove the bracket-to-body attaching nuts. ...

    Rear Drive Halfshafts (Description and Operation)
    The rear wheel drive halfshaft system consists of and operates as follows: Halfshafts (4K138) transmit engine torque from the rear axle housing to the rear wheels. Halfshafts rotate at approximately one-third the speed of a driveshaft and do not cont ...