Ford Mustang (1999-2004) Service Manual: Torque Converter (Disassembly and Assembly of Subassemblies)
1. A new or remanufactured torque converter must be installed if one or more of the following statements is true:
- A torque converter malfunction has been determined based on complete diagnostic procedures.
- Converter stud or studs, impeller hub or bushing are damaged.
- Discoloration (due to overheating).
- The torque converter is found to be out of specification when carrying out one of the following torque converter checks:
- One-Way Clutch Check
- End Play Check
- Stator to Turbine Interference Check
- Stator to Impeller Interference Check
- Torque Converter Leak Check
- Evidence of transmission assembly or fluid contamination due to the following transmission or converter failure modes:
- Major metallic failure.
- Multiple clutches or clutch plate failures.
- Sufficient component wear which results in metallic contamination.
Assembly
1. NOTE: Lubricate direct clutch piston inner seal and seal protector
with petroleum jelly.
Using the special tool, install the inner piston seal.
Install the seal with sealing lip facing down.
...
Torque Converter Cleaning And Inspection
Material
Item
Specification
MERCON V Automatic
Transmission Fluid
XT-5-QM, XT-5-DM
MERCON V
1. If a new torque converter is being installed, continue with Substep 2 of
Step 2.
...
Other materials:
Sensor - Rear
Removal
1. Remove the rear passenger seat.
2. Disconnect the rear anti-lock brake sensor electrical connector.
3. Raise and support the vehicle.
4. Remove the rear anti-lock brake sensor harness from the floor pan.
5. Remove the anti-lock brake senso ...
Safety Belt Buckle - Rear Seat
Removal
1. Remove the rear seat cushion.
2. Remove the bolt and the safety belt buckle.
Installation
1. NOTE: LH and RH rear seat safety belt buckles have different anchor
plates. Make sure correct
part is used when installing buckle and anchor plate in th ...
Creating a MyKey
Use the information display to create a MyKey.
For Type 1 information displays:
1. Insert the key you want to program into the ignition.
2. Switch the ignition on.
3. Access the main menu within the information display, and press
SETUP using the information d ...
