Ford Mustang (1999-2004) Service Manual: Torque Converter (Disassembly and Assembly of Subassemblies)
1. A new or remanufactured torque converter must be installed if one or more of the following statements is true:
- A torque converter malfunction has been determined based on complete diagnostic procedures.
- Converter stud or studs, impeller hub or bushing are damaged.
- Discoloration (due to overheating).
- The torque converter is found to be out of specification when carrying out one of the following torque converter checks:
- One-Way Clutch Check
- End Play Check
- Stator to Turbine Interference Check
- Stator to Impeller Interference Check
- Torque Converter Leak Check
- Evidence of transmission assembly or fluid contamination due to the following transmission or converter failure modes:
- Major metallic failure.
- Multiple clutches or clutch plate failures.
- Sufficient component wear which results in metallic contamination.
Assembly
1. NOTE: Lubricate direct clutch piston inner seal and seal protector
with petroleum jelly.
Using the special tool, install the inner piston seal.
Install the seal with sealing lip facing down.
...
Torque Converter Cleaning And Inspection
Material
Item
Specification
MERCON V Automatic
Transmission Fluid
XT-5-QM, XT-5-DM
MERCON V
1. If a new torque converter is being installed, continue with Substep 2 of
Step 2.
...
Other materials:
Removal
WARNING: Always wear safety glasses when repairing an air bag
supplemental restraint
system (SRS) vehicle and when handling an air bag module. This will
reduce the risk of injury
in the event of an accidental deployment.
WARNING: Carry a live air ...
Lead Terminal Repair
Special Tool(s)
Heat Gun
107-R0300 or equivalent
Material
Item
Specification
Rear Window Defroster Repair
D8AZ-19562-AA
WSB-M4J58-B
1. NOTE: The rear window glass must be at room temperature at the time of the
repair.
Clea ...
Engine (Assembly)
Special Tool(s)
Guides, Connecting Rod
303-442 (T93P-6136-A)
Installer, Crankshaft Rear Oil
Seal
303-518 (T95P-6701-DH)
Installer, Crankshaft Rear Oil
Seal
303-516 (T95P-6701-BH)
Installer, Crankshaft Re ...
