Ford Mustang (1999-2004) Service Manual: Torque Converter (Disassembly and Assembly of Subassemblies)
1. A new or remanufactured torque converter must be installed if one or more of the following statements is true:
- A torque converter malfunction has been determined based on complete diagnostic procedures.
- Converter stud or studs, impeller hub or bushing are damaged.
- Discoloration (due to overheating).
- The torque converter is found to be out of specification when carrying out one of the following torque converter checks:
- One-Way Clutch Check
- End Play Check
- Stator to Turbine Interference Check
- Stator to Impeller Interference Check
- Torque Converter Leak Check
- Evidence of transmission assembly or fluid contamination due to the following transmission or converter failure modes:
- Major metallic failure.
- Multiple clutches or clutch plate failures.
- Sufficient component wear which results in metallic contamination.
Assembly
1. NOTE: Lubricate direct clutch piston inner seal and seal protector
with petroleum jelly.
Using the special tool, install the inner piston seal.
Install the seal with sealing lip facing down.
...
Torque Converter Cleaning And Inspection
Material
Item
Specification
MERCON V Automatic
Transmission Fluid
XT-5-QM, XT-5-DM
MERCON V
1. If a new torque converter is being installed, continue with Substep 2 of
Step 2.
...
Other materials:
Engine (Disassembly)
Special Tool(s)
Impact Slide Hammer
100-001 (T50T-100-A)
Remover, Crankshaft Vibration
Damper
303-009 (T58P-6316-D)
Holding Tool, Crankshaft
303-448 (T93P-6303-A)
Guides, Connecting Rod
303-442 (T93P- ...
Crankshaft Pulley
Special Tool(s)
Remover, Crankshaft Vibration
Damper
303-009 (T58P-6316-D)
Installer, Crankshaft Vibration
Damper
303-102 (T74P-6316-B)
Material
Item
Specification
Silicone Gasket and Sealant
F7AZ-19554-EA or eq ...
Wheel
Removal and Installation
1. Disconnect the battery ground cable (14301) and wait at least one minute
to allow the depletion
of the restraint system backup power supply.
2. Turn the steering wheel to the straight-ahead position and the ignition
switch to ...
