Ford Mustang (1999-2004) Service Manual: Torque Converter (Disassembly and Assembly of Subassemblies)
1. A new or remanufactured torque converter must be installed if one or more of the following statements is true:
- A torque converter malfunction has been determined based on complete diagnostic procedures.
- Converter stud or studs, impeller hub or bushing are damaged.
- Discoloration (due to overheating).
- The torque converter is found to be out of specification when carrying out one of the following torque converter checks:
- One-Way Clutch Check
- End Play Check
- Stator to Turbine Interference Check
- Stator to Impeller Interference Check
- Torque Converter Leak Check
- Evidence of transmission assembly or fluid contamination due to the following transmission or converter failure modes:
- Major metallic failure.
- Multiple clutches or clutch plate failures.
- Sufficient component wear which results in metallic contamination.
Assembly
1. NOTE: Lubricate direct clutch piston inner seal and seal protector
with petroleum jelly.
Using the special tool, install the inner piston seal.
Install the seal with sealing lip facing down.
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Torque Converter Cleaning And Inspection
Material
Item
Specification
MERCON V Automatic
Transmission Fluid
XT-5-QM, XT-5-DM
MERCON V
1. If a new torque converter is being installed, continue with Substep 2 of
Step 2.
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Other materials:
Exhaust Manifold LH
Special Tool(s)
Lifting Bracket, Engine
303-D088 (D93P-6001-A2)
Support Bar, Engine
303-290-A
Removal and Installation
1. Install the special tool.
2. Install the special tools.
3. Raise and support the vehicle. For additional ...
Forward Clutch Cylinder
Special Tool(s)
Dial Indicator Gauge with
Holding Fixture
100-002 (TOOL-4201-C) or
equivalent
Compressor, Clutch Spring
307-096 (T81P-70235-A)
Protector, Transmission
Forward Clutch Outer Fluid
Seal
307-423
M ...
Module - Daytime Running Lamps (DRL)
Removal
1. CAUTION: Electronic modules are sensitive to static electrical
charges. If exposed
to these charges, damage can result.
Disconnect the battery ground cable.
2. Remove the daytime running lamps (DRL) module and bracket assembly
(15A270).
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