Ford Mustang (1999-2004) Service Manual: Torque Converter (Disassembly and Assembly of Subassemblies)
1. A new or remanufactured torque converter must be installed if one or more of the following statements is true:
- A torque converter malfunction has been determined based on complete diagnostic procedures.
- Converter stud or studs, impeller hub or bushing are damaged.
- Discoloration (due to overheating).
- The torque converter is found to be out of specification when carrying out one of the following torque converter checks:
- One-Way Clutch Check
- End Play Check
- Stator to Turbine Interference Check
- Stator to Impeller Interference Check
- Torque Converter Leak Check
- Evidence of transmission assembly or fluid contamination due to the following transmission or converter failure modes:
- Major metallic failure.
- Multiple clutches or clutch plate failures.
- Sufficient component wear which results in metallic contamination.
Assembly
1. NOTE: Lubricate direct clutch piston inner seal and seal protector
with petroleum jelly.
Using the special tool, install the inner piston seal.
Install the seal with sealing lip facing down.
...
Torque Converter Cleaning And Inspection
Material
Item
Specification
MERCON V Automatic
Transmission Fluid
XT-5-QM, XT-5-DM
MERCON V
1. If a new torque converter is being installed, continue with Substep 2 of
Step 2.
...
Other materials:
Manual seats
WARNING: Do not adjust the driver’s seat or seatback while the
vehicle is moving.
WARNING: Rock the seat backwards and forwards after
releasing the lever to make sure that it is fully engaged.
Moving the seats backward and
forward
Recline adjustment
WARNIN ...
Dowels - Flywheel
Removal
1. NOTE: Take care not to damage the flywheel dowel holes or the
surface areas around the
flywheel dowel during removal.
Remove the flywheel dowels by using a drift pin where the flywheel dowel is
installed in an open
hole and a pair of lockin ...
Ignition Lock Cylinder - Functional
Removal and Installation
1. Disconnect the battery ground cable. For additional information,
refer to Section.
2. Remove the ignition switch lock cylinder (11582).
1. Insert the ignition key and turn to the RUN position.
2. Using a 1/8-inch d ...
