Ford Mustang (1999-2004) Service Manual: Torque Converter (Disassembly and Assembly of Subassemblies)
1. A new or remanufactured torque converter must be installed if one or more of the following statements is true:
- A torque converter malfunction has been determined based on complete diagnostic procedures.
- Converter stud or studs, impeller hub or bushing are damaged.
- Discoloration (due to overheating).
- The torque converter is found to be out of specification when carrying out one of the following torque converter checks:
- One-Way Clutch Check
- End Play Check
- Stator to Turbine Interference Check
- Stator to Impeller Interference Check
- Torque Converter Leak Check
- Evidence of transmission assembly or fluid contamination due to the following transmission or converter failure modes:
- Major metallic failure.
- Multiple clutches or clutch plate failures.
- Sufficient component wear which results in metallic contamination.
Assembly
1. NOTE: Lubricate direct clutch piston inner seal and seal protector
with petroleum jelly.
Using the special tool, install the inner piston seal.
Install the seal with sealing lip facing down.
...
Torque Converter Cleaning And Inspection
Material
Item
Specification
MERCON V Automatic
Transmission Fluid
XT-5-QM, XT-5-DM
MERCON V
1. If a new torque converter is being installed, continue with Substep 2 of
Step 2.
...
Other materials:
Driveshaft - Cobra
Material
Item
Specification
Threadlock and Sealer
E0AZ-19554-AA
WSK-M2G351-A5 (type
II)
Silicone Lubricant
(Aerosol)
F5AZ-19553-AA
ESR-M13P4-A
Removal and Installation
1. Raise and support the vehicle.
2. NOTE: To aid disass ...
Supercharger Cooling
General Specifications
a - Use the same type coolant that was drained from the cooling system.
Do not mix coolant types.
b - The addition of Motorcraft Cooling System Stop Leak Pellets, VC-6,
darkens Motorcraft Premium
Gold Engine Coolant from yell ...
Diagnostic Trouble Code Charts
Diagnostic Trouble Code Chart
Five
Digit
DTC
Component
Description
Condition
Symptom
Action
P0102
P0103
P1100
P1101
MAF
MAF concerns
MAF system has a
malfunction which
may cause a
transmission
concern.
High or low ...
