Ford Mustang (1999-2004) Service Manual: Torque Converter (Disassembly and Assembly of Subassemblies)
1. A new or remanufactured torque converter must be installed if one or more of the following statements is true:
- A torque converter malfunction has been determined based on complete diagnostic procedures.
- Converter stud or studs, impeller hub or bushing are damaged.
- Discoloration (due to overheating).
- The torque converter is found to be out of specification when carrying out one of the following torque converter checks:
- One-Way Clutch Check
- End Play Check
- Stator to Turbine Interference Check
- Stator to Impeller Interference Check
- Torque Converter Leak Check
- Evidence of transmission assembly or fluid contamination due to the following transmission or converter failure modes:
- Major metallic failure.
- Multiple clutches or clutch plate failures.
- Sufficient component wear which results in metallic contamination.
Assembly
1. NOTE: Lubricate direct clutch piston inner seal and seal protector
with petroleum jelly.
Using the special tool, install the inner piston seal.
Install the seal with sealing lip facing down.
...
Torque Converter Cleaning And Inspection
Material
Item
Specification
MERCON V Automatic
Transmission Fluid
XT-5-QM, XT-5-DM
MERCON V
1. If a new torque converter is being installed, continue with Substep 2 of
Step 2.
...
Other materials:
Cleaning the exterior
Wash your vehicle regularly with cool or lukewarm water and a neutral
pH shampoo, such as Motorcraft® Detail Wash.
• Do not use a commercial or high-pressure wand on the surface or
edge of stripes and graphics. This can cause damage to the film and
cause th ...
Cylinder Head Temperature (CHT) Sensor - 3.8L
Removal
1. Disconnect the battery ground cable. For additional information
refer to Section.
2. Disconnect the cylinder head temperature sensor connector.
3. Remove the CHT sensor.
Installation
1. To install, reverse the removal procedure. ...
Exhaust System Neutralizing
WARNING: Exhaust gases contain carbon monoxide, which is harmful to
health and
potentially lethal. Repair exhaust system leaks immediately. Never operate the
engine in an
enclosed area.
WARNING: Exhaust system components are hot.
NOTE: Neutralize the exhau ...
