Ford Mustang (1999-2004) Service Manual: Tracing Powder
Tracing powder is used to check both the uniformity of contact and the tension of a seal against its sealing surface. These tests are usually done when a suspected air leak/noise appears to originate from the seal area or during the alignment and adjustment of a component to a weatherstrip. Tracing powder can be ordered from Crest Industries as ATR Leak Trace. Carry out the tracing powder test as follows:
a. Clean the weatherstrip.
b. Spray the tracing powder on the mating surface only.
c. Close the door completely. Do not slam the door.
d. Open the door. An imprint is made where the weatherstrip contacted the mating surface seal.
Gaps or a faint imprint will show where there is poor contact with the weatherstrip.
Vibrate Software
Vibrate Software (Rotunda tool number 215-00003) is a diagnostic aid which
will assist in pinpointing
the source of unacceptable vibrations. The engine's crankshaft is the point of
reference for vib ...
Index Card
Place an index card or a piece of paper between the weatherstrip and the
sealing surface, then close
the door. Slowly withdraw the index card or paper after the door is closed and
check the amount o ...
Other materials:
Lumbar Assembly
Removal and Installation
All vehicles
1. Remove the front seat. For additional information, refer to Seat-Front
Power in this section.
2. Release the J-clip.
3. Remove the seat backrest latch handle knob (62762).
4. Pull the seat backrest trim cover ...
Window Glass - Door
Removal
1. Remove the door trim panel. For additional information, refer to
Section.
2. Remove the interior weatherstrip.
3. Remove the bolts and the stabilizers.
4. Remove the bolts and the upstop brackets.
5. Remove the rivet and the exterior w ...
Installation
1. Inspect the pinion flange seal journal for rust, nicks, and scratches
prior to installing the flange.
Polish the seal journal with fine crocus cloth, if necessary.
2. Lubricate the pinion flange splines.
Use SAE 80W-90 Premium Rear Axle Lubricant XY-80 ...
