Ford Mustang (1999-2004) Service Manual: Tracing Powder
Tracing powder is used to check both the uniformity of contact and the tension of a seal against its sealing surface. These tests are usually done when a suspected air leak/noise appears to originate from the seal area or during the alignment and adjustment of a component to a weatherstrip. Tracing powder can be ordered from Crest Industries as ATR Leak Trace. Carry out the tracing powder test as follows:
a. Clean the weatherstrip.
b. Spray the tracing powder on the mating surface only.
c. Close the door completely. Do not slam the door.
d. Open the door. An imprint is made where the weatherstrip contacted the mating surface seal.
Gaps or a faint imprint will show where there is poor contact with the weatherstrip.
Vibrate Software
Vibrate Software (Rotunda tool number 215-00003) is a diagnostic aid which
will assist in pinpointing
the source of unacceptable vibrations. The engine's crankshaft is the point of
reference for vib ...
Index Card
Place an index card or a piece of paper between the weatherstrip and the
sealing surface, then close
the door. Slowly withdraw the index card or paper after the door is closed and
check the amount o ...
Other materials:
Inspection and Verification
1. Verify the customer concern by operating the wiper/washer system.
2. Visually inspect for obvious signs of mechanical and electrical
damage.
Visual Inspection Chart
Mechanical
Electrical
Hoses to windshield washer pump
Wiper l ...
Principles of Operation
NOTE: A new instrument cluster must be reconfigured. Refer to
Section.
The instrument cluster is a hybrid electronic cluster (HEC). The
instrument cluster uses both hardwired
and the standard corporate protocol (SCP) communication network to transmit
a ...
Rear Bumper
Removal and Installation
All vehicles
1. Remove the rear bumper cover. For additional information, refer to Rear
Bumper Cover in this
section.
2. Remove the rear bumper cover isolator.
Vehicles with 4.6L engines
3. Remove the bolts and the exhaust outlet pip ...
