Ford Mustang (1999-2004) Service Manual: Tracing Powder
Tracing powder is used to check both the uniformity of contact and the tension of a seal against its sealing surface. These tests are usually done when a suspected air leak/noise appears to originate from the seal area or during the alignment and adjustment of a component to a weatherstrip. Tracing powder can be ordered from Crest Industries as ATR Leak Trace. Carry out the tracing powder test as follows:

a. Clean the weatherstrip.
b. Spray the tracing powder on the mating surface only.
c. Close the door completely. Do not slam the door.
d. Open the door. An imprint is made where the weatherstrip contacted the mating surface seal.
Gaps or a faint imprint will show where there is poor contact with the weatherstrip.

Vibrate Software
Vibrate Software (Rotunda tool number 215-00003) is a diagnostic aid which
will assist in pinpointing
the source of unacceptable vibrations. The engine's crankshaft is the point of
reference for vib ...
Index Card
Place an index card or a piece of paper between the weatherstrip and the
sealing surface, then close
the door. Slowly withdraw the index card or paper after the door is closed and
check the amount o ...
Other materials:
Air Conditioning (A/C) Compressor - 3.8L
Material
Item
Specification
PAG Refrigerant Compressor
Oil (R-134a Systems)
F7AZ-19589-DA (Motorcraft YN-
12-C)
WSH-M1C231-
B
Removal and Installation
CAUTION: If installing a new air conditioning compressor due to an
internal failur ...
Pulley - CIII Pump
Special Tool(s)
Pump Pulley Replacer
211-185 (T91P-3A733-A)
Pump Pulley Remover
211-016 (T69L-10300-B)
Removal
1. Remove the drive belt.
2. Raise and support the vehicle.
3. Using the special tool, remove the pulley.
Inspect the p ...
Instrument Cluster (Removal and Installation)
Removal and Installation
All vehicles
1. CAUTION: Electronic modules are sensitive to electrical
charges. If exposed to
these charges, damage may result.
Disconnect the battery ground cable. For additional information, refer
to Section.
2. Re ...
