Ford Mustang (1999-2004) Service Manual: Index Card

Place an index card or a piece of paper between the weatherstrip and the sealing surface, then close the door. Slowly withdraw the index card or paper after the door is closed and check the amount of pressure on the weatherstrip. There should be a medium amount of resistance as it is withdrawn.

Continue around the entire seal area. If there is little or no resistance, this indicates insufficient contact to form a good seal. At these points, the door, the glass, or the weatherstrip is out of alignment.

Index Card

    Tracing Powder
    Tracing powder is used to check both the uniformity of contact and the tension of a seal against its sealing surface. These tests are usually done when a suspected air leak/noise appears to originat ...

    Noise, Vibration and Harshness (NVH) (Diagnosis and Testing)
    Special Tool(s) ChassisEAR 107-R2102 or equivalent Electronic Vibration Analyzer 100-F027 (014-00344) or equivalent EngineEAR 107-R2100 or equivalent ...

    Other materials:

    Supercharger Cooling (Diagnosis and Testing)
    Special Tool(s) Pressure Test Kit 014-R1072 or equivalent Battery/Antifreeze Tester 014-R1060 or equivalent Material Item Specification Motorcraft Premium Engine Coolant VC-4-A (in Oregon VC-5, in Canada C ...

    Installation
    1. Using the special tools, install the new intake valve stem seals. 2. Using the special tools, install the new exhaust valve stem seals. 3. Install the Valve Spring Compressor Spacer between the valve spring coils to protect the intake valve stem seal f ...

    Symptom Chart
    Condition Possible Sources Action Incorrect/erratic direction of airflow from outlet(s) No vacuum to A/C heater function switch selector. A/C heater function selector switch leaks vacuum. Kinked/pinched vacuu ...