Ford Mustang (1999-2004) Service Manual: Index Card

Place an index card or a piece of paper between the weatherstrip and the sealing surface, then close the door. Slowly withdraw the index card or paper after the door is closed and check the amount of pressure on the weatherstrip. There should be a medium amount of resistance as it is withdrawn.

Continue around the entire seal area. If there is little or no resistance, this indicates insufficient contact to form a good seal. At these points, the door, the glass, or the weatherstrip is out of alignment.

Index Card

    Tracing Powder
    Tracing powder is used to check both the uniformity of contact and the tension of a seal against its sealing surface. These tests are usually done when a suspected air leak/noise appears to originat ...

    Noise, Vibration and Harshness (NVH) (Diagnosis and Testing)
    Special Tool(s) ChassisEAR 107-R2102 or equivalent Electronic Vibration Analyzer 100-F027 (014-00344) or equivalent EngineEAR 107-R2100 or equivalent ...

    Other materials:

    Cleaning products
    For best results, use the following products or products of equivalent quality: Motorcraft Bug and Tar Remover (ZC-42) Motorcraft Custom Bright Metal Cleaner (ZC-15) Motorcraft Detail Wash (ZC-3-A) Motorcraft Dusting Cloth (ZC-24) Motorcraft Engine Shampoo and ...

    Cylinder Head - Distortion
    Special Tool(s) Straight Edge 303-D039 (D83L-4201-A) or equivalent 1. Use a straight edge and a feeler gauge to inspect the cylinder head for flatness. If the cylinder head is distorted, install a new cylinder head. Cylinder Bore -Cleaning ...

    Latch - Front Seat Backrest
    Removal NOTE: The power seat backrest adjuster assembly must be installed as a new unit. Repair of the power seat backrest adjuster assembly components is not acceptable and should not be attempted. 1. Remove the two screws and the seat backrest latch ...