Ford Mustang (1999-2004) Service Manual: Index Card
Place an index card or a piece of paper between the weatherstrip and the sealing surface, then close the door. Slowly withdraw the index card or paper after the door is closed and check the amount of pressure on the weatherstrip. There should be a medium amount of resistance as it is withdrawn.
Continue around the entire seal area. If there is little or no resistance, this indicates insufficient contact to form a good seal. At these points, the door, the glass, or the weatherstrip is out of alignment.
Tracing Powder
Tracing powder is used to check both the uniformity of contact and the
tension of a seal against its
sealing surface. These tests are usually done when a suspected air leak/noise
appears to originat ...
Noise, Vibration and Harshness (NVH) (Diagnosis and Testing)
Special Tool(s)
ChassisEAR
107-R2102 or equivalent
Electronic Vibration Analyzer
100-F027 (014-00344) or
equivalent
EngineEAR
107-R2100 or equivalent
...
Other materials:
Air Conditioning (Description and Operation)
The A/C refrigerant system is a clutch cycling orifice tube type. The system
components are:
A/C compressor (19703)
A/C clutch (2884)
A/C condenser core (19712)
A/C evaporator core (19860)
suction accumulator (19C836)
connecting refrigerant lines
The ...
Pulley - CII Pump
Special Tool(s)
Pump Pulley Installer
211-009 (T65P-3A733-C)
Pump Pulley Remover
211-016 (T69L-10300-B)
Removal
1. Remove the drive belt.
2. Using the special tool, remove the pulley.
Installation
1. Using the special tool, instal ...
Axle Housing Casting Porosity (Holes in Casting) Repair
CAUTION: To keep the axle's sound characteristics, do not disassemble
the carrier.
NOTE: Casting porosity is a condition where occasionally gas bubbles will
form during the casting
process leaving small pockets in the metal that will cause the axle housing t ...
