Ford Mustang (1999-2004) Service Manual: Exhaust Gas Recirculation (EGR) Vacuum Regulator Solenoid

Mach I vehicles

1. Remove the air intake scoop. For additional information, refer to Section .

Exhaust Gas Recirculation (EGR) Vacuum Regulator Solenoid

All vehicles

2. Remove the exhaust gas recirculation (EGR) vacuum regulator solenoid.

  • Disconnect the electrical connector.
  • Remove the bolts.

3. To install, reverse the removal procedure.

    Differential Pressure Feedback Exhaust Gas Recirculation (EGR) System
    Removal and Installation 1. NOTE: The 4.6L (2V) is shown. The 4.6L (4V) and 3.8L are similar. NOTE: Bolts may be used in place of nuts on some applications. Remove the differential pressure fee ...

    Positive Crankcase Ventilation (PCV) Hose
    Removal and Installation 1. Disconnect the hose on the PCV valve. 2. Twist and remove the PCV valve. 3. To install, reverse the removal procedure.   ...

    Other materials:

    Installation
    1. CAUTION: The actuator adjustment tool included with the replacement actuator kit must be used when installing the supercharger bypass vacuum actuator. Failure to correctly adjust the actuator will result in incorrect operation of the supercharg ...

    Disassembly
      1. CAUTION: Hand tighten the special tool to prevent gear damage. CAUTION: Support the output shaft while using the press to prevent damage to the shaft or gears. Using the special tool and a press, remove first gear, the output shaft rear bearing ...

    Disassembly
    1. Remove the differential assembly from the differential housing. For additional information, refer to Differential Case in this section. 2. Remove the bolts. 3. CAUTION: Do not damage the threads in the bolt holes. Insert a punch in the bolt holes and d ...