Ford Mustang (1999-2004) Service Manual: Exhaust Gas Recirculation (EGR) Vacuum Regulator Solenoid

Mach I vehicles

1. Remove the air intake scoop. For additional information, refer to Section .

Exhaust Gas Recirculation (EGR) Vacuum Regulator Solenoid

All vehicles

2. Remove the exhaust gas recirculation (EGR) vacuum regulator solenoid.

  • Disconnect the electrical connector.
  • Remove the bolts.

3. To install, reverse the removal procedure.

    Differential Pressure Feedback Exhaust Gas Recirculation (EGR) System
    Removal and Installation 1. NOTE: The 4.6L (2V) is shown. The 4.6L (4V) and 3.8L are similar. NOTE: Bolts may be used in place of nuts on some applications. Remove the differential pressure fee ...

    Positive Crankcase Ventilation (PCV) Hose
    Removal and Installation 1. Disconnect the hose on the PCV valve. 2. Twist and remove the PCV valve. 3. To install, reverse the removal procedure.   ...

    Other materials:

    Installation
    All vehicles 1. NOTE: Inspect the insulators for wear or damage. Install new insulators if necessary. Install the upper insulator on the spring. 2. Install the lower insulator on the lower arm. 3. Install the rear spring. Make sure the pigtail on the low ...

    Inspection and Verification
    NOTE: Upon installation of a new GEM, the module must be reconfigured. For additional information, refer to Section. 1. The warning lamps are a GEM controlled system; refer to Section. 2. Verify the customer concern by operating the system in questio ...

    Fittings - R-Clip
    Material Item Specification SAE 5W-20 Super Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H Disconnect WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel- ...