Ford Mustang (1999-2004) Service Manual: Installation

1. Align the blend door driver to the full heat position.

Control Assembly

2. Place the temperature control knob in the full WARM position.

Control Assembly

3. Attach the cable drive to the control head.

Control Assembly

4. Rotate the knob back and forth from full WARM to full COOL.

Control Assembly

5. Check the cable control for correct range of movement.

Control Assembly

6. Connect the electrical connectors.

Control Assembly

7. Install the vacuum connector and nuts.

Control Assembly

8. Install the control head.

Control Assembly

9. Install the center instrument panel register.

    Removal
    1. Remove the center instrument panel register. 2. Remove the screws. 3. Disconnect the connectors. 4. Using the special tool, disconnect the temperature control cable from the control head. 5 ...

    Switch
    Removal 1. Remove the climate control assembly. For additional information, refer to Control Assembly in this section. 2. NOTE: All three switches are removed the same. Remove the knob. 3. Remove ...

    Other materials:

    Audio Unit (Removal and Installation)
    Removal and Installation 1. Remove the instrument panel center finish panel. For additional information, refer to Section 2. Remove the audio unit. 1. Remove the screws. 2. Disconnect electrical connectors. 3. Disconnect antenna cable. ...

    Connect
    1. Install the A/C tube lock coupling spring. 2. Lubricate the inside of the coupling with PAG Refrigerant Compressor Oil (R-134a Systems) or equivalent. 3. CAUTION: Use only the new O-ring seals. The use of any O-ring seals other than those specified in ...

    Symptom Chart
    Condition Possible Sources Action Difficult starting Damaged ignition system. Damaged fuel system. Damaged starting system. Damaged charging system/battery. Burnt valve. Worn piston. Worn pi ...