Ford Mustang (1999-2004) Service Manual: Removal

1. Remove the center instrument panel register. 2. Remove the screws.

Control Assembly

3. Disconnect the connectors.

Control Assembly

4. Using the special tool, disconnect the temperature control cable from the control head.

Control Assembly

5. Remove the nuts and disconnect the vacuum connector.

Control Assembly

    Control Assembly
    Special Tool(s) Remover, Heater Control Cable Retainer 412-088 (T94P-18532-A) ...

    Installation
    1. Align the blend door driver to the full heat position. 2. Place the temperature control knob in the full WARM position. 3. Attach the cable drive to the control head. 4. Rotate the knob back ...

    Other materials:

    Disassembly
    1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate serrations for scores or burrs. Minor scores or burrs may be removed with a crocus cloth. Install a new clutch cylinder if badly scored or damaged. 2. Check fluid passage in the cl ...

    Component Tests
    Brake Booster 1. Check the hydraulic brake system for leaks or insufficient fluid. 2. With the transmission (7003) in NEUTRAL, stop the engine (6007) and apply the parking brake control (2780). Apply the brake pedal several times to exhaust all va ...

    Halfshaft Joint
    Special Tool(s) Driver 205-199 (T83T-3132-A1) Hub Bearing Cup Replacer 205-147 (T80T-4000-P) Sensing Ring Replacer 206-041 (T89P-20202-A) Disassembly 1. CAUTION: Do not disassemble the halfshaft assembly. Install a new assem ...