Ford Mustang (1999-2004) Service Manual: Removal

1. Remove the upper intake manifold. For additional information, refer to Upper Intake Manifold in this section.

2. Partially drain the cooling system. For additional information, refer to Section.

3. Relieve the fuel system pressure. For additional information, refer to Section.

4. Disconnect the fuel rail pressure (FRP) sensor electrical connector and vacuum hose.

Lower Intake Manifold

5. Disconnect the fuel supply tube spring lock coupling. For additional information, refer to Section.

6. Disconnect and position the engine wire harness aside.

Lower Intake Manifold

7. Disconnect the intake manifold runner control (IMRC) electrical connector.

Lower Intake Manifold

8. Remove the heater bypass tube. For additional information, refer to Section.

9. Disconnect the heater hose.

Lower Intake Manifold

10. Disconnect the exhaust gas recirculation (EGR) vacuum tube.

Lower Intake Manifold

11. Disconnect the EGR tube from the EGR valve.

Lower Intake Manifold

12. Disconnect the radiator upper hose and coolant bypass hose.

Lower Intake Manifold

13. Disconnect the electrical connector.

Lower Intake Manifold

14. NOTE: Remove the fuel injection supply manifold and fuel injectors as an assembly.

Remove the bolts and the fuel injection supply manifold.

Lower Intake Manifold

15. NOTE: For ease in installation, record the location of the short bolts and the long bolts.

Remove the lower intake manifold.

1. Remove the eight short bolts.

2. Remove the six long bolts.

3. Remove the lower intake manifold.

Lower Intake Manifold

16. Remove and discard the intake manifold gaskets.

Lower Intake Manifold

 

Lower Intake Manifold

    Lower Intake Manifold
    Material ...

    Installation
    1. NOTE: If the lower intake manifold is not secured within four minutes, the sealant must be removed and the sealing area cleaned with metal surface cleaner. Allow to dry until there is no sign ...

    Other materials:

    Anti-Theft - Passive Anti-Theft System (PATS) (Diagnosis and Testing)
    Refer to Wiring Diagrams Cell 112 , Anti-Theft for schematic and connector information. Refer to Wiring Diagrams Cell 60 , Instrument Cluster for schematic and connector information. Special Tool(s) 73III Automotive Meter 105-R0057 or equivalen ...

    Cruise Control
    PRINCIPLES OF OPERATION Cruise control lets you maintain a set speed without keeping your foot on the accelerator pedal. USING CRUISE CONTROL WARNING: Do not use cruise control in heavy traffic, on winding roads or when the road surface is slippery. This coul ...

    Inspection and Verification
    1. Verify the customer concern. 2. Visually inspect for obvious signs of mechanical and electrical damage. Visual Inspection Chart Mechanical Electrical Fuel tank Engine coolant level Accessory drive belt Engine oil level Par ...