Ford Mustang (1999-2004) Service Manual: Engine - 3.8L

General Specifications

General Specifications

General Specifications

General Specifications

General Specifications

a - 20-200 seconds to leakdown 3.18 mm (0.125 in) with 225 Newtons (50 pounds) load and tappet filled with leak-down fluid.

Torque Specifications

Torque Specifications

Torque Specifications

Torque Specifications

a - Refer to the procedure in this section

b - Advance one-half turn after gasket contacts the sealing surface.

Engine (DESCRIPTION AND OPERATION)

The 3.8L engine has:

  • a V-block with six cylinders and splayed crankpins.
  • a distributorless ignition system.
  • a multiport, sequential fuel injection (SFI) system.
  • overhead valves.
  • hydraulic valve tappets for automatic lash adjustment.
  • connecting rod parting faces that are unique with an interference fit.
  • an engine dynamic balance shaft.
Exhaust Manifold - Inspection
Special Tool(s) Straight Edge 303-D039 (D83L-4201-A) or equivalent 1. Place a straight edge across the exhaust manifold flanges and check for warping with a feeler gauge. Bearing ...

Engine Component View
Cylinder Heads and Valve Train Components   Engine Front Cover Components   Engine Components   Cylinder Block and Lower End Components   Engine (DIAGNOSIS AND TESTI ...

Other materials:

Interior luggage compartment release
WARNING: Keep vehicle doors and luggage compartment locked and keep keys and remote transmitters out of a child’s reach. Unsupervised children could lock themselves in the trunk and risk injury. Children should be taught not to play in vehicles. WARNING: Do ...

Sun visors
Slide-On-Rod Rotate the visor toward the side window and extend it rearward for extra sunlight coverage. Retract the visor before moving it back toward the windshield and storing it. Illuminated Visor Vanity Mirror Lift the cover to switch on the lamp. Flex ...

Shield
Removal 1. Remove the brake disc (1125). For additional information, refer to Disc in this section. 2. Remove the brake disc shield (2K004). 1. Drill out three brake disc shield rivets. 2. Remove the brake disc shield. Installation 1. I ...