Ford Mustang (1999-2004) Service Manual: Engine (Installation)
Special Tool(s)
Heavy Duty Floor Crane 014-00071 or equivalent | |
Spreader Bar 303-D089 (D93P-6001-A3) or equivalent |
Material
Item | Specification |
SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent | WSS-M2C153- H |
Installation
All vehicles
1. Install the separator plate and the flywheel.
2. Using the special tools, position the engine in the vehicle.
3. Remove the special tools.
4. Raise and support the vehicle.
5. Install the LH engine mount nut.
6. Install the RH engine mount nut.
Vehicles equipped with manual transmission
7. Install the transmission.
8. Install the transmission oil filler tube.
Vehicles equipped with automatic transmission
9. Install the five bellhousing upper bolts.
10. Install the bolts.
11. Install the four torque converter nuts.
All vehicles
12. Install the access cover.
13. Install the oil pan drain plug.
14. Install the bracket.
15. Connect the engine ground strap.
16. Install the bracket.
17. Install the bracket.
18. Install the dual converter Y-pipe.
19. Install the starter motor.
20. Lower the vehicle.
21. Connect the evaporative emissions (EVAP) return tube.
22. Connect the connector and vacuum tube.
23. Position the wiring harness.
24. Connect the following connectors:
- 42-pin electrical connector
- 16-pin electrical connector
- 8-pin electrical connector
- A/C pressure switch
25. Connect the heater hoses.
26. Connect the fuel supply tube spring lock coupling.
27. Connect the A/C compressor electrical connector.
28. Connect the A/C manifold and tube.
29. Install the air cleaner outlet tube.
30. Install the accelerator cable bracket.
31. Connect the accelerator cable.
32. Install the radiator coolant recovery reservoir.
33. Connect the upper radiator hose.
34. Connect the lower radiator hose.
35. Connect the power steering pump.
- Connect the power steering return hose.
- Position the clamp.
- Connect the power steering pressure tube.
36. Connect the generator electrical connections.
37. Connect the vacuum hose.
38. Install the hood.
39. Connect the hood ground strap.
40. Connect the battery negative cable.
41. Fill the engine with clean engine oil.
42. Fill the engine cooling system.
43. Recharge the A/C refrigerant system.
44. Fill and bleed the power steering system.
Engine (Assembly)
Special Tool(s) Slide Hammer 307-005 (T59L-100-B) Remover Adapter, Vibration Damper 303-176 (T82L-6316-B) Installer, Crankshaft Front Seal 303-474 (T94P-6701 ...Engine - 4.6L (2V)
General Specifications a - With installation of a new filter. b - Distance front edge of bearing is installed below front face of cylinder block. c - Time necessary for plunger to leak down 1 ...Other materials:
Shift Point Road Test
This test verifies that the shift control system is operating
correctly.
1. Bring engine and transmission up to normal operating temperature.
2. Operate vehicle with transmission range selector lever in (D)
position.
3. NOTE: Shift speed ranges a ...
Battery Tray
Removal and Installation
WARNING: Batteries normally produce explosive gases which can
cause personal injury.
Therefore, do not allow flames, sparks or lighted substances to come
near the battery. When
charging or working near a battery, always sh ...
Transmission Control Switch
Removal
1. Remove the shifter top control panel.
2. Disconnect the electrical connectors.
3. Remove the shifter bezel.
4. Remove the bulb from the bezel.
5. Disconnect the TCS connector.
6. CAUTION: Extra force may be needed to lift up on the handl ...