Ford Mustang (1999-2004) Service Manual: Fuel Tank Filler Pipe

Removal

1. Remove the fuel tank. For additional information, refer to Fuel Tank in this section.

2. Remove the bolts from the filler pipe housing.

Fuel Tank Filler Pipe

3. Remove the bolts from the filler pipe rubber boot-to-floor pan.

4. Remove the hose attached to the upper part of the pipe.

5. Rotate the pipe downward to clear the filler pipe pocket and pull it into the trunk area.

Installation

1. To install, reverse the removal procedure.

    Fuel Pump Module
    Removal and Installation 1. Remove the fuel tank. For additional information, refer to Fuel Tank in this section. 2. NOTE: For installation, tighten the bolts in the sequence shown. Remove the modu ...

    Fuel Filter
    Removal WARNING: Fuel supply lines on all vehicles equipped with fuel injected engines will remain pressurized for long periods of time after engine shutdown. Fuel system pressure must be relieved p ...

    Other materials:

    Inspection and Verification
    1. Verify the customer concern is with the evaporative emission (EVAP) system. 2. Visually inspect for the following obvious signs of mechanical damage. Visual Inspection Chart Mechanical Fuel filler cap EVAP test port ...

    Vacuum Hose Repair - Mini-Tube
    Special Tool(s) Vacuum Pump Kit 416-D002 (D95L-7559-A) or equivalent 1. Measure the length of the damaged area of the mini-tube vacuum hose. 2. Cut a piece of standard 1/8 inch inner diameter vacuum hose approximately 25 mm (1 inch longer t ...

    Removal
    1. Remove the roller followers. For additional information, refer to Roller Followers in this section. 2. Remove the spark plugs. For additional information, refer to Section . 3. Position the piston of the cylinder being serviced at the bottom of the stro ...