Ford Mustang (1999-2004) Service Manual: Removal
Convertible
1. For removal of the back window glass, refer to Section.
Coupe
WARNING: To prevent glass splinters from entering eyes or cutting hands, wear safety glasses and heavy gloves when cutting glass from the vehicle.
2. Remove the roof side trim moulding. For additional information, refer to Section.
3. Lower the rear portion of the headliner.
4. Remove the outer lip of the moulding using a utility knife.
5. Using a soft brush or vacuum, remove any dirt or foreign material from the pinch weld.
6. CAUTION: Care must be taken to prevent scratching the pinch weld.
NOTE: Lubricate the existing urethane adhesive with water to aid the special tool while cutting.
Using the special tool, starting at the top center of the back window glass, cut the urethane adhesive from the glass and work down the sides.

7. Using the special tool, distance the back window glass from the body.

8. Using the special tool, cut the remaining urethane adhesive and remove the back window glass

9. Using a soft brush or vacuum, clean the pinch weld.
Rear Window Glass
Special Tool(s)
Rotunda Pneumatic Knife with
Offset Blade
107-R1511 or equivalent
The Pumper
164-R2459 or equivalent
Rotunda Interior Auto Glass
Cut-Out Knif ...
Installation
Convertible
1. For installation of the back window glass, refer to Section.
Coupe
CAUTION: After installing the urethane installed back window
glass, the vehicle should
not be driven until ...
Other materials:
Inspection and Verification
WARNING: Never remove the pressure relief cap while the engine is
operating or when the
cooling system is hot. Failure to follow these instructions can result in damage
to the cooling
system or engine or personal injury. To avoid having scalding hot coolant ...
Installation
1. Install the RH engine insulator.
Install the nuts.
Install the bolts.
2. Install the LH engine insulator.
3. Connect the engine ground strap.
4. Install the bracket.
5. Lower the vehicle.
6. Lower the engine.
7. Raise the vehicle.
8. Ins ...
Sprockets
1. WARNING: To avoid the possibility of personal injury or damage
to the vehicle, do
not operate the engine with the hood open until the fan blade has been
examined for
possible cracks and separation.
NOTE: Specifications show the expected minimum or ma ...
