Ford Mustang (1999-2004) Service Manual: Removal
Convertible
1. For removal of the back window glass, refer to Section.
Coupe
WARNING: To prevent glass splinters from entering eyes or cutting hands, wear safety glasses and heavy gloves when cutting glass from the vehicle.
2. Remove the roof side trim moulding. For additional information, refer to Section.
3. Lower the rear portion of the headliner.
4. Remove the outer lip of the moulding using a utility knife.
5. Using a soft brush or vacuum, remove any dirt or foreign material from the pinch weld.
6. CAUTION: Care must be taken to prevent scratching the pinch weld.
NOTE: Lubricate the existing urethane adhesive with water to aid the special tool while cutting.
Using the special tool, starting at the top center of the back window glass, cut the urethane adhesive from the glass and work down the sides.

7. Using the special tool, distance the back window glass from the body.

8. Using the special tool, cut the remaining urethane adhesive and remove the back window glass

9. Using a soft brush or vacuum, clean the pinch weld.
Rear Window Glass
Special Tool(s)
Rotunda Pneumatic Knife with
Offset Blade
107-R1511 or equivalent
The Pumper
164-R2459 or equivalent
Rotunda Interior Auto Glass
Cut-Out Knif ...
Installation
Convertible
1. For installation of the back window glass, refer to Section.
Coupe
CAUTION: After installing the urethane installed back window
glass, the vehicle should
not be driven until ...
Other materials:
Exhaust Manifold to Exhaust Gas Recirculation (EGR)
Valve Tube - Mach I
Removal
1. Remove the air intake scoop. For additional information, refer to
Section.
2. Disconnect the exhaust gas recirculation (EGR) tube from the EGR valve.
3. With the vehicle in NEUTRAL, position it on a hoist.
4. Disconnect the EGR tube from th ...
Crankshaft Main Bearing Journal - Clearance
Special Tool(s)
Plastigage
303-D031 (D81L-6002-B) or
equivalent
NOTE: Crankshaft main bearing journals must be within specifications
before checking journal
clearance.
1. Remove the crankshaft main bearing caps and crankshaft main bearing.
...
Fog Lamps
Refer to Wiring Diagrams Cell 86 , Fog Lamps for schematic and connector
information.
Special Tool(s)
73 III Automotive Meter or
equivalent
105-R0057
Principles of Operation
The fog lamps will only illuminate when the low beam or parking l ...
