Ford Mustang (1999-2004) Service Manual: Removal

Convertible

1. For removal of the back window glass, refer to Section.

Coupe

WARNING: To prevent glass splinters from entering eyes or cutting hands, wear safety glasses and heavy gloves when cutting glass from the vehicle.

2. Remove the roof side trim moulding. For additional information, refer to Section.

3. Lower the rear portion of the headliner.

4. Remove the outer lip of the moulding using a utility knife.

5. Using a soft brush or vacuum, remove any dirt or foreign material from the pinch weld.

6. CAUTION: Care must be taken to prevent scratching the pinch weld.

NOTE: Lubricate the existing urethane adhesive with water to aid the special tool while cutting.

Using the special tool, starting at the top center of the back window glass, cut the urethane adhesive from the glass and work down the sides.

Rear Window Glass

7. Using the special tool, distance the back window glass from the body.

Rear Window Glass

8. Using the special tool, cut the remaining urethane adhesive and remove the back window glass

Rear Window Glass

9. Using a soft brush or vacuum, clean the pinch weld.

    Rear Window Glass
    Special Tool(s) Rotunda Pneumatic Knife with Offset Blade 107-R1511 or equivalent The Pumper 164-R2459 or equivalent Rotunda Interior Auto Glass Cut-Out Knif ...

    Installation
    Convertible 1. For installation of the back window glass, refer to Section. Coupe CAUTION: After installing the urethane installed back window glass, the vehicle should not be driven until ...

    Other materials:

    Door Alignment
    NOTE: The door should be adjusted for even and parallel fit with the body opening and surrounding panels as well as making sure that the anti-chuck pin is not binding on convertible models. 1. Mark the position of the front door hinges to the front ...

    Refrigerant System Filtering Following Air Conditioning (A/C) Component Installation
    Special Tool(s) Set, A/C Fittings 412-DS028 (014-00333, D93L- 19703-B) or equivalent 1. Install the new A/C compressor. For additional information, refer to Section. 2. Install the new suction accumulator/drier. For additional information, ...

    Principles of Operation
    The speed control system is designed to maintain vehicle speed above 48 km/h (30 mph). After the ON switch is depressed, depressing the SET/ACCEL switch will activate the speed control servo. To increase a set speed, either depress and hold for continuous ac ...