Ford Mustang (1999-2004) Service Manual: Air Bag Disposal - Passenger, Undeployed, Scrapped Vehicle
Remote Deployment
WARNING: Always wear safety glasses when repairing an air bag supplemental restraint system (SRS) vehicle and when handling an air bag module or safety belt retractor/pretensioner assembly. This will reduce the risk of injury in the event of an accidental deployment.
WARNING: Carry a live air bag module with the air bag and trim cover or deployment door pointed away from your body. This will reduce the risk of injury in the event of an accidental deployment.
WARNING: Remote deployment is to be performed outdoors with all personnel at least 6.1 meters (20 feet) away to ensure personal safety. Due to the loud report which occurs when the air bag is deployed, hearing protection is required.
WARNING: Do not place the driver or passenger air bag module with the trim cover or deployment door facing down, as the forces of the deploying air bag can cause it to ricochet and cause personal injury.
1. Remove the passenger air bag from the vehicle. For additional information, refer to Passenger Air Bag Module in this section.
2. Cut and strip the wires near the passenger air bag electrical connector.

3. Obtain two wires (20 gauge minimum) at least 6.1 meters (20 feet) long and attach one end of each wire to the stripped ends of the passenger air bag module wires.

4. Place the air bag module on a flat surface in an open outdoor area with the deflector can facing downward.
5. Remain at least 6.1 meters (20 feet) away from the air bag module.
6. Deploy the air bag module by touching the other ends of the two wires to the terminals of a 12- volt battery.

7. To allow for cooling, wait at least ten minutes before approaching the deployed air bag.
8. Dispose of the deployed air bag module in the same manner as any other part to be scrapped.
Air Bag Disposal - Driver, Undeployed, Scrapped
Vehicle
Remote Deployment
WARNING: Always wear safety glasses when repairing an air bag
supplemental restraint
system (SRS) vehicle and when handling an air bag module or safety belt
retractor/preten ...
Supplemental Restraint System (SRS) Deactivation and
Reactivation
Special Tool(s)
Diagnostic Tool, Restraint
System (2 Req'd)
418-F088 (105-R0012)
...
Other materials:
Input Shaft and Bearing
Special Tool(s)
Remover, Driver Pinion
Bearing Cone
205-D002 (D79L-4621-A) or
equivalent
Installer, Drive Pinion Bearing
Cone
205-011 (T57L-4621-B)
Remover/Installer, Bearing
Tube
308-024 (T75L-7025-B)
Disas ...
Suction Accumulator
NOTE: Installation of a new suction accumulator is not required when
repairing the air conditioning
system except when there is physical evidence of contamination from a failed A/C
compressor or
damage to the suction accumulator.
In addition to th ...
Connecting Rod - Bearing Journal Clearance
Special Tool(s)
Plastigage
303-D031 (D81L-6002-B) or
equivalent
NOTE: The crankshaft connecting rod journals must be within
specifications to check the connecting
rod bearing journal clearance.
1. Remove the connecting rod bearing cap.
2. ...
