Ford Mustang (1999-2004) Service Manual: Hinge Adjustment
NOTE: The door should be adjusted for even and parallel fit with the body opening and surrounding panels as well as making sure that the anti-chuck pin is not binding on convertible models.
1. Remove the A-pillar lower trim panel.
2. Position the electrical connectors aside.
3. Loosen the lower front door hinge-to-body nut enough to permit movement.

4. Remove the fender. For additional information, refer to Section.
5. Mark the position of the upper and lower front door hinges to the body to use as reference points.

6. Loosen the four upper and lower front door hinge-to-body bolts enough to permit movement.

7. Adjust the front door to specification.

8. NOTE: After adjusting the door hinge, verify that the door can be closed easily and fits tightly.
Tighten the front door hinge to body bolts.

9. Tighten the front door hinge to body nut.

10. Install the electrical connectors.
11. Install the A-pillar lower trim panel.
12. Install the fender. For additional information, refer to Section.
Body Closures
General Specifications
Torque Specifications
Body Closures
The body closures consist of the following components:
door checks
front door
front door latch strikers
front door hinges ...
Door Alignment
NOTE: The door should be adjusted for even and parallel fit with the
body opening and surrounding
panels as well as making sure that the anti-chuck pin is not binding on
convertible models.
...
Other materials:
Degas Bottle
Removal and Installation
1. Drain the coolant. For additional information, refer to Supercharger
Cooling System Draining,
Filling and Bleeding in this section.
2. Disconnect the coolant hoses.
3. Remove the bolts and the degas bottle.
4. To install ...
Gearshift Rail and Fork
Disassembly and Assembly
1. Using a 5/32-inch drift and a hammer, remove and discard the split pin.
Slide the shift fork from
the shift rail.
2. Remove the gearshift fork inserts.
3. CAUTION: Support the shift rail to prevent damage to the parts.
Positio ...
Rocker Arms - Inspection
CAUTION: Do not attempt to true surfaces by grinding. Check the
rocker arm pad, side
rails and seat for excessive wear, cracks, nicks or burrs. Check the rocker
arm seat bolt for
stripped or broken threads. Install new components as ncessary or possible ...
