Ford Mustang (1999-2004) Service Manual: Hinge Adjustment
NOTE: The door should be adjusted for even and parallel fit with the body opening and surrounding panels as well as making sure that the anti-chuck pin is not binding on convertible models.
1. Remove the A-pillar lower trim panel.
2. Position the electrical connectors aside.
3. Loosen the lower front door hinge-to-body nut enough to permit movement.

4. Remove the fender. For additional information, refer to Section.
5. Mark the position of the upper and lower front door hinges to the body to use as reference points.

6. Loosen the four upper and lower front door hinge-to-body bolts enough to permit movement.

7. Adjust the front door to specification.

8. NOTE: After adjusting the door hinge, verify that the door can be closed easily and fits tightly.
Tighten the front door hinge to body bolts.

9. Tighten the front door hinge to body nut.

10. Install the electrical connectors.
11. Install the A-pillar lower trim panel.
12. Install the fender. For additional information, refer to Section.
Body Closures
General Specifications
Torque Specifications
Body Closures
The body closures consist of the following components:
door checks
front door
front door latch strikers
front door hinges ...
Door Alignment
NOTE: The door should be adjusted for even and parallel fit with the
body opening and surrounding
panels as well as making sure that the anti-chuck pin is not binding on
convertible models.
...
Other materials:
Removal
1. Disconnect the battery ground cable.
2. Remove the air cleaner outlet pipe.
3. Remove the radiator sight shield.
4. Remove the coolant recovery reservoir.
1. Disconnect the hose.
2. Remove the bolts.
3. Remove the coolant recovery reservoir ...
Thermostat - 3.8L
Material
Item
Specification
Gasket Adhesive
TA-6 or equivalent
WSS-M2G408-
A
Motorcraft Premium Gold
Engine Coolant
VC-7-A (in Oregon VC-7-B)
(yellow color)
WSS-M97B51-
A1
Removal and Installation
1. Drain the engine cool ...
Exhaust Manifold - Inspection
Special Tool(s)
Straight Edge
303-D039 (D83L-4201-A) or
equivalent
1. Place a straight edge across the exhaust manifold flanges and check for
warping with a feeler
gauge.
Bearing -Inspection
1. Inspect bearings for the following defects. P ...
