Ford Mustang (1999-2004) Service Manual: Hinge Adjustment
NOTE: The door should be adjusted for even and parallel fit with the body opening and surrounding panels as well as making sure that the anti-chuck pin is not binding on convertible models.
1. Remove the A-pillar lower trim panel.
2. Position the electrical connectors aside.
3. Loosen the lower front door hinge-to-body nut enough to permit movement.

4. Remove the fender. For additional information, refer to Section.
5. Mark the position of the upper and lower front door hinges to the body to use as reference points.

6. Loosen the four upper and lower front door hinge-to-body bolts enough to permit movement.

7. Adjust the front door to specification.

8. NOTE: After adjusting the door hinge, verify that the door can be closed easily and fits tightly.
Tighten the front door hinge to body bolts.

9. Tighten the front door hinge to body nut.

10. Install the electrical connectors.
11. Install the A-pillar lower trim panel.
12. Install the fender. For additional information, refer to Section.
Body Closures
General Specifications
Torque Specifications
Body Closures
The body closures consist of the following components:
door checks
front door
front door latch strikers
front door hinges ...
Door Alignment
NOTE: The door should be adjusted for even and parallel fit with the
body opening and surrounding
panels as well as making sure that the anti-chuck pin is not binding on
convertible models.
...
Other materials:
Communications Network (Diagnosis and Testing)
Refer to Wiring Diagrams Cell 14 , Multiplex Communication Network for
schematic and connector
information.
Special Tool(s)
73 Digital Multimeter or
equivalent
105-R0051
Worldwide Diagnostic System
(WDS)
418-F224,
New Genera ...
Piston
Special Tool(s)
Piston Pin Tool or equivalent
303-D034 (D81L-6135-A)
Material
Item
Specification
SAE 5W-20 Premium Synthetic
Blend Motor Oil
XO-5W20-QSP or equivalent
WSS-M2C153-
H
Disassembly
1. Using the special tool, ...
Reactivation Procedure
1. WARNING: The restraint system diagnostic tool must be removed and
the air bag
modules reconnected when the system is reactivated to avoid non-deployment in a
collision, resulting in possible personal injury.
WARNING: The restraint system diagnostic tool i ...
