Ford Mustang (1999-2004) Service Manual: Hinge Adjustment

NOTE: The door should be adjusted for even and parallel fit with the body opening and surrounding panels as well as making sure that the anti-chuck pin is not binding on convertible models.

1. Remove the A-pillar lower trim panel.

2. Position the electrical connectors aside.

3. Loosen the lower front door hinge-to-body nut enough to permit movement.

Hinge Adjustment

4. Remove the fender. For additional information, refer to Section.

5. Mark the position of the upper and lower front door hinges to the body to use as reference points.

Hinge Adjustment

6. Loosen the four upper and lower front door hinge-to-body bolts enough to permit movement.

Hinge Adjustment

7. Adjust the front door to specification.

Hinge Adjustment

8. NOTE: After adjusting the door hinge, verify that the door can be closed easily and fits tightly.

Tighten the front door hinge to body bolts.

Hinge Adjustment

9. Tighten the front door hinge to body nut.

Hinge Adjustment

10. Install the electrical connectors.

11. Install the A-pillar lower trim panel.

12. Install the fender. For additional information, refer to Section.

    Body Closures
    General Specifications Torque Specifications Body Closures The body closures consist of the following components: door checks front door front door latch strikers front door hinges ...

    Door Alignment
    NOTE: The door should be adjusted for even and parallel fit with the body opening and surrounding panels as well as making sure that the anti-chuck pin is not binding on convertible models. ...

    Other materials:

    Disassembly
    NOTE: The steering gear is serviceable as either a long or short rack assembly. This procedure covers the removal and installation of the components not supplied with a short rack assembly. On short rack assembly only the front wheel spindle tie-rods and fro ...

    Disassembly
    1. Remove the driveshaft (4602). For additional information, refer to Driveshaft in this section. 2. CAUTION: Under no circumstances is the driveshaft assembly to be clamped in the jaws of a vise or similar holding fixture. Denting or localizing fracture ca ...

    Fuel Tank Filler Pipe
    Removal 1. Remove the fuel tank. For additional information, refer to Fuel Tank in this section. 2. Remove the bolts from the filler pipe housing. 3. Remove the bolts from the filler pipe rubber boot-to-floor pan. 4. Remove the hose attached to the upper p ...