Ford Mustang (1999-2004) Service Manual: Hinge Adjustment

NOTE: The door should be adjusted for even and parallel fit with the body opening and surrounding panels as well as making sure that the anti-chuck pin is not binding on convertible models.

1. Remove the A-pillar lower trim panel.

2. Position the electrical connectors aside.

3. Loosen the lower front door hinge-to-body nut enough to permit movement.

Hinge Adjustment

4. Remove the fender. For additional information, refer to Section.

5. Mark the position of the upper and lower front door hinges to the body to use as reference points.

Hinge Adjustment

6. Loosen the four upper and lower front door hinge-to-body bolts enough to permit movement.

Hinge Adjustment

7. Adjust the front door to specification.

Hinge Adjustment

8. NOTE: After adjusting the door hinge, verify that the door can be closed easily and fits tightly.

Tighten the front door hinge to body bolts.

Hinge Adjustment

9. Tighten the front door hinge to body nut.

Hinge Adjustment

10. Install the electrical connectors.

11. Install the A-pillar lower trim panel.

12. Install the fender. For additional information, refer to Section.

    Body Closures
    General Specifications Torque Specifications Body Closures The body closures consist of the following components: door checks front door front door latch strikers front door hinges ...

    Door Alignment
    NOTE: The door should be adjusted for even and parallel fit with the body opening and surrounding panels as well as making sure that the anti-chuck pin is not binding on convertible models. ...

    Other materials:

    Disassembly
    1. CAUTION: Do not place the cylinder head flat on the bench; the valves will bend. CAUTION: Before disassembly begins, mark the valve position on the face of each valve being removed. The valves must be re-installed into the same positions. Install the spec ...

    Transmission Fluid Cooler Tubes
    Removal 1. Disconnect the battery cables. 2. Raise and support the vehicle. For additional information, refer to Section. 3. Remove the nuts. 4. Remove the fluid cooler tube bracket at the engine. 5. NOTE: Use a backup wrench to hold the case fitting sec ...

    Refrigerant Lines
    The condenser to evaporator tube (19835) contains the high pressure liquid refrigerant upstream of the evaporator core orifice. The A/C manifold and tube (19D734) is attached to the A/C compressor, is sealed with O-ring seals, and has the following features ...