Ford Mustang Service Manual: Axle Housing

Rear Drive Axle and Differential

 


 



  • The axle housing assembly consists of a cast center section with two steel tube assemblies and a stamped differential housing cover (4033). The differential housing cover uses silicone sealant as a gasket.
  • The hypoid-design gearset consists of 8.8-inch ring gear (4209) and a drive pinion gear (4209).

    Two opposed tapered roller bearings support the drive pinion in the axle housing (4010).

  • A collapsible spacer (4662), located on the differential pinion shaft, maintains pinion bearing preload. The pinion nut (389546-S100) adjusts the preload.
  • Differential bearing shims (4067), located between the differential bearing cups (4222) and the rear axle housing, adjust the differential bearing preload and the ring gear backlash.
  • The differential case (4204) is a one-piece design with two openings to allow for assembly of the internal components and lubricant flow. Two opposed tapered roller bearings (differential bearings) (4221) support the differential case in the axle housing. Removable bearing caps (4010) retain the differential assembly in the axle housing.
  • Inside the differential case, the differential pinion shaft (4211) supports two differential pinion gears (4215). The pinion gears engage the differential side gears (4236), to which the axle shafts (4234) are splined. The differential pinion shaft lock bolt (4241) retains the differential pinion shaft in the differential case.
  • An embossed metal tag, bolted to the differential housing cover, contains rear axle identification.
    Installation
    Removal 1. Remove the differential housing cover (4033) and drain the rear axle (4001). For additional information, refer to Differential Housing Cover in this section. 2. CAUTION: Reinstall the dif ...

    Differential Case and Ring Gear - Conventional
    Rear Drive Axle and Differential   The axle housing assembly consists of a cast center section with two steel tube assemblies and a stamped differential housing cover (4033). The diffe ...

    Other materials:

    Installation
    Removal 1. Raise and support the vehicle. 2. Remove the wheel and tire assembly. 3. Remove the rear brake disc (2C026). 4. Remove the differential housing cover (4033) and drain the lubricant. For additional information, refer to Differential Housing Co ...

    Fuel Injection Supply Manifold
    Fuel Charging And Controls The fuel injection supply manifold (9F792): delivers fuel to the fuel injector. receives fuel from the fuel supply line. The throttle body (9E926): controls air supply to the upper intake manifold (9424) by positioning the th ...

    Paint Codes
    Vehicle Identification Number (VIN) Locator The vehicle identification number (VIN) is a seventeen-digit alphanumeric code. The VIN is stamped on a metal tab riveted to the instrument panel, top upper left of the dash. The VIN number is also found on the v ...